REPAIR REPLACEMENTS OF EXTERNAL WATER SUPPLY PIPE LINES, CONTROL VALVES, VALVE CHAMBER, PUMP SETS STARTER PANELS, CLEANING OF OVERHEAD TANKS AND UNDERGROUND SUMPS, FIRE SUMPS AND CONNECTED WORKS AT TECHNICAL AREA OF NPOL KOCHI

Amount

Labour only for disconnecting and removing Centrifugal pumps of any type coupled with motor upto 15 HP capacity from its foundations/ base frame located at different pump houses, by disconnecting suction, delivery pipes, pump couplers and electrical connections, taking it to workshop for repair and refixing the pump back to its original position after getting repair and making all connections, carry out alignment, testing for satisfactory function all as specified and as directed:- Note: Repairing of pumps/motors shall be measured and paid separately under relevant items.

Dismantling and opening up of PUMP assembly of following capacities complete, removing worn out Gland bush, Housing for bearing, Gland Packing, Balancing, Pin locking set, nuts and bolts, Machining work etc., and replacing with new parts of same make/model/type including necessary machining works, replacement of worn out bearings both DE/NDE, assembling and testing for smooth operation at workshop as required, all as specified and as directed

Centrifugal pumpset of any make /model coupled with 12.5/15 HP motor

Monoblock centrifugal pumpset of make kirloskar pumpset of any make /model coupled with 5 HP motor

Dismantling and opening up of MOTOR AC, Three phase, 415 Volts, 50 Hz , of following capacities, removing burnt out winding wires complete, cleaning stator and rotor assembly, rewinding the stator with same gauge and type of insulation copper conductor winding wires and insulation sheets, applying insulating varnish over the complete winding, drying up by heating, assembling back the stator and rotor including replacement of terminal blocks and terminal bolts and nuts, both end bearings with same size / make complete all as specified and as directed:-

Squirrel cage 3 ph Induction motor of capacity 12.5/15 HP

Squirrel cage 3 ph Induction motor of capacity 5 HP

M&L for painting pumpset including preparation old surfaces and painting with two coats of synthetic enamel paint over a coat of red oxide primer including marking the signs, letters, Nos on the pumpset all as specified and as directed.

Upto 5 HP 3 Phase.

Above 7.5 HP up to 15 HP 3 Phase

M&L for painting of old painted GI pipe of any size on the external surfaces after preparation, located in and out of Pump House, by scrapping and cleaning of external surfaces and applying two coats of Sky Blue paint over a coat of red oxide primer complete all as specified and directed.

M & L for removing the dirt, sediments, silt, alge, fungi etc, from the bottom and walls of the inside of the RCC over head tank of following capacity by dewatering the over head tank by any means and cleaning the complete inner surfaces by rubbing / scrapping by wire brush to remove the sludge, washing/ disinfecting with bleaching powder solution and then with water and draining out sludge, water completely including applying one coat of white wash to all the inner surfaces, one coat of black bituminous paint (suitable for drinking water application) to metal ladder inside the tank and details of tanks like date of cleaning ,capacity of tanks etc shall be written on the outside of the tank with synthetic enamel paint with letter size 20 cm high in white colour , over a black background of size 100x60 cm all as specified and directed

1 lakh gallon capacity on 18 mtr staging

0.5 lakh gallon capacity on 18 mtr staging

1 lakh gallon capacity

0.5 lakh gallon capacity

0.2 lakh gallon capacity

M & L for removing the dirt, sediments, silt, alge, fungi etc, from the bottom and walls of the inside of the RCC service over head tank on roof top of the buildings or on staging of following capacity located at different placesof Residential & technical area under NPOL by dewatering the over head tank by any means and cleaning the complete inner surfaces by rubbing / scrapping by wire brush to remove the sludge, washing with bleaching powder solution and then with water and draining out sludge, water completely including applying one coat of white wash to all the inner surfaces, and details of tanks like date of cleaning ,capacity of tanks etc shall be written on the outside of the tank with synthetic enamel paint with letter size 20 cm high in white colour , over a black background of size 100x60 cm all as specified and directed

Supply and Laying in repairs GI tubing medium grade of size 100 mm with and including all fittings such as bends, elbows, tees, short pieces etc complete in trenches after taking down old unserviceable GI pipes all as specified and directed by Engr in charge. Note- Excavation & earth work will be measured & paid seperately.

All as per item No 9 above but 80 mm bore

All as per item No 9 above but 50 mm bore

All as per item No 9 above but 40 mm bore

All as per item No 9 above but 25 mm bore

All as per item No 9 above but 20 mm bore

Supply & Fixing of Size 50 mm GI tubing medium grade with and including all fittings such as bends, elbows, tees, short pieces etc complete on wall and ceiling or laid in floors after taking down old unserviceable GI pipes all as specified and directed by Engr in charge.

All as per item No 10 above but 40 mm bore

All as per item No 10 above but 25 mm bore

All as per item No 10 above but 20 mm bore

Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply including all CPVC plain & brass threaded fittings This includes jointing of pipes & fittings with one step CPVC solvent cement, trenching, refilling & testing of joints complete as per direction of Engineer in Charge

80 mm nominal dia Pipes

40 mm nominal dia Pipes

Supply and fix on wall/Floor/Ceiling /Concealed in wall high pressure CPVC pipes SDR-13.5 & plain CPVC SDR 11 fittings including all necessary fittings, like Elbow, Tee, Socket , Reducer, bushings , step over bends ,end caps, End plugs, etc and with CPVC solvents cement of size 25 mm dia complete all as specified and directed by Engineer in charge .

All as per item No 03 here-in-before but of size 20 mm dia

S&F in repairs float Valve 40mm bore (Ball brass valves) high pressure type with polyethylene float and flynut complete, screwed for iron pipe or brass ferrule and taking out old unserviceable one all as specified and directed

All as per item No 13 above but of size 25mm bore

All as per item No 13 above but of size 20mm bore

M&L for repair/replacement of Foot valve , brass heavy duty of following sizes including taking up the suction pipe and refixing the same after replacement of foot valve in to the sump for proper functioning of pump all as specified and directed

100MM size

80mm size

50mm bore

M&L for replacement of Cast iron sluice valve, heavy duty (PN-1.6) with flanged ends, stainless steel spindle any pattern with iron wheel head conforming to IS including jointing and jointing materials, nuts, bolts, rubber gasket and washers etc including taking out old unserviceable one complete all as specified of following sizes

a) 150mm bore

b) 100 mm bore

Supply and fix in repairs gun metal gate valve of size 50 mm ISI marked with iron wheel head screwed both ends all as directed.

All as per item No 16 above but 40 mm bore

All as per item No 16 above but 25 mm bore

All as per item No 16 above but 20 mm bore

All as per item No 16 above but 15 mm bore

M&L for repair of water level indicators, replacing the nylon rope of existing length and size, greasing and repair to rope guidepully, replacement of unserviceable float balls and painting steel surface with synthetic enamel sky blue paint one coat including writing of alphabet /numbers of white paint preparation of surface etc complete in over head tanks and underground sumps all as specified and directed.

Repairs and servicing of Electric chlorine dozing Pump/ system Make Sathya sai Aqua Pura Services with Antisiphon valve including servicing of pump and motor with repair/ replacement of unserviceable parts like piston, stroke controller, suction and delivery tubing, PVC foot valve, nozzle, solution tank inlet, PVC water tubing 15mmbore, gate valve 15mm size etc, complete all as specified and directed.

Supply and laying in trenches spigot and socketted ends, centrifugally cast (spun) iron pipes class 'LA" suitable for run lead joints, 150 mm bore dia, conforming to IS : 1536-2001 and ISI marked, including caulking, testing of the pipeline complete, including taking up old CI pipe all as directed (Excavation and earth work, joints and jointing material, certain CI specials will be measured and paid separately)

All as per item No 19 above but 80 mm bore dia

All as per item No 19 above but 100 mm bore dia

M & L for run lead joints for spigot and socketted end including spun yarn or tarred gasket for 80 mm bore pipes.(Excavation and earth work shall be measured and paid separately)

All as per item No 20 above but 100 mm bore dia

All as per item No 20 above but 150 mm bore dia

Repair/ preventive maint or smooth operation function of defective sluice valves of size 80 mm to 150 mm from existing section / delivery / distribution pipe line, opening up/unscrewing of nuts & bolts and replacing with nuts bolts washers gaskets packing/gland packing and repairs of leakage complete as required at site, reassemling and fixing sluice valve to its original position testing complete all as directed.

Repairs to leakage / damaged G.I. pipe of size 100 mm bore including necessary excavation, returning, filling in removal/ pump out the line water cutting out GI pipes at both ends replacement of GI Pipe and jointing with new fittings accessories such as sockets, tees, reducers, Nipples, Bends etc. all as directed by Engr- in- charge. Note:- G.I. pipe length will be measured and paid separately under relevent item of sch A

All as per item No 22 above but 80/50 mm bore

All as per item No 22 above but 50/40 mm bore

All as per item No 22 above but 25/20 mm bore

S & F CI fittings, ISI marked, heavy duty, such as CI bends (any type, radius and angle) Tappers any type (straight , bend, increasing , decreasing or double socket etc) Tee pieces single branch , Y junctions , double branch, cross complete to walls and ceiling or laid in floors with all fittings (all sockets or socket and spigot), collars, caps , upto 150 mm dia pipe

Repair to leakage / damage CI Pipe line pump out the line water and cutting out CI pipes at both ends and inserting with new short pieces, jointing materials and testing etc for 80/100 mm bore pipe. (Excavation and earth work, pipe length, CI fittings and joints shall be measured and paid separately under relevant items of this schedule)

All as per item No 24 above but 150 mm bore dia

Excavation in trenches not exceeding 1.5 m wide and not exceeding 1.5 m depth and getting out in soft / loose soil for laying/taking out GI pipe line all as specified and directed.

Returning filling in including spreading levelling watering and well ramming in layer not exceeding 25 cm in soft/loose soil all as specified and directed.

Removing excavated soil not exceeding 50 m and depositing where directed at a level not exceeding 1.5 m above the starting point all as specified and directed.

M&L Construction of brick masonry valve pit of internal dimension 60 x 60 x 60 cm depth with sub class 'B' bricks in CM (1:4) and 10 mm thick plastering in CM (1:4), PCC (1:4:8) type D2 (Using 40 mm graded broken stone aggregate) as in foundation lean concrete, PCC (1:4:8) type CI (using 20 mm graded broken stone aggregate) as in bedding and copping MS frame with 40 x 40 x 6 mm angle iron and 6 mm thick MS sheet cover plate with locking arrangements, hinges and two coats of synthetic enamel paint over one coat of red oxide primer including preparation of surface, two coats of white wash on plastered surface (exposed to view) including necessary excavation in soft loose, soil, returning filling in and removal of surplus soil to a distance not exceeding 50 m complete all as specified and directed.

M&L PCC 1:3:6 type C2, using 40 mm graded agrgreate for making good the disturbed surface of Road ,floor, Thrust Block etc . complete all as specified and directed.

Material Labour for Mechanical joint suitable for 80 to 100 mm dia CI/GI pipe, fabricated and made out of MS sheet of thickness 6/8 mm including welding work, rubber gasket, nuts, bolts and washers complete all as specified and directed by Engr in charge.

Supply, install, test and commissioning in replacement of Automatic power factor improvement panel of 50 KVAR capacity including APFC relay, capacitor of type heavy duty cylindrical , contactors and control wiring with copper wire in indoor type panel board made out of 2 mm thick CRCA sheet, CPRI approved , including cooling fan, copper bus bar of 250 Amp capacity, (independent cabin including locking arrangement for each, bus bar chamber etc with all necessary protection etc and 125 Amp capacity MCCB TPN rup capacity 25 KA as incomer complete all as specified and as directed . The panel shall be fixed with angle iron frame made of angles of size 50 X 50 X 6mm, bolted in ground /floor mounted and comprising the following:

a) 125 amp MCCB TPN Rup capacity 25 KA-01 No, Make: L&T /Havell's/Legrand/Indo Asian/C & S b) Digital V-A -F meter - 1 No. [Make: Neptune/ AEI/ Meco] c) CT's for ratio as required -3 Nos [Make :AE / Kappa/PGR] d) R -Y -B phase Idicator lamps LED type - 1 set [Make : Neptune / L&T / Vaisnavo/C &S] e) MCB 6 Amp SP 10 KA - 8 Nos, Make: L&T /Havell's/Legrand/C & S f) MCB 32 Amp TP 10 KA - 16 Nos Make: L&T /Havell's/Legrand/C & S g) 8 - Stage APFC relay with built in P.F Meter - 1 Set [Make :C & S Cat NO. RG-8T/ Equivalent in L & T/C & S ] h) LED type piolet lamp - 08 Nos [Make : Neptune / L&T / Vaisnavo/C &S j) 10 KVAR Capacitor banks, Cylindrcal type Heavy duty (03 - Nos (Make : EPCOS/ C & S/ L & T/)

M&L for cleaning of pump set's starter panel after dismantling the incomming and outgoing connections from MCCB's/MCB's and replacing the old unserviceable gland ,lugs, nuts &bolts, push buttons, indicating lamps, supporting insulators etc, and checking the serviceability of MCB's cables and earth continuity conductor including replacement of worn out and unserviceable minor accessories all as specified and directed

M & L for removing and replacing the following unserviceable items / parts in the existing panel, connecting up and testing all in repairs including material for wiring if required as specified and as directed :-

Power contactor ML 1.5, 25 amps suitable for 12.5/15 HP centrifugal pump set 3 phase starter AC 415 volts 50Hz of heavy duty Make : L & T or equivalent

Push button kit of colour red/green

indication lamp RYB LED type incl connection

Phase preventer 415V make Minilec or equivalent.

Volt meter, suitable for measurement up to 600 Volts , digital type, panel flush mounting type

Ammeter digital type 0-100 Amps, panel flush mounting type incl replacement of CT of suitable ratio of set of three

Overload relay suitable for ML 1.5 contactors range upto 35 A

M&L for Replacement of unserviceable DOL Starter suitable for motor up to 5 HP including connections

M&L Motor starter star /Delta type fully automatic suitable for operation on AC, three phase four wire,415 Volts, 50Hz supply for motor of capacity 15HP with relay ralay range complete in the existing panel ,connecting up and testing including necessary control wiring with suitable size of copper cable complete all as specified and directed.

Supply only ALTOUGH-GP (Calcium Hypo Chlorite) 65%-70% Chlorine content (Calcium based Granular disinfectant for water treatment) packed in 45 Kg plastic drum and Make:- Aquuafit, Declibac technologies private Ltd

M&L for chemical and microbiological Testing of potability of water as per IS 10500:2012 in Government approved Laboratory, complete all as specified and directed.

Supply Rotational moulded polyethylene water storage tanks of 500 Litres (cylindrical vertical with closed top, tripple layer) hoisted and fixed in position all as directed by Engr-in-charge

S&F Water meter of size 150 mm bore, bulk enclosed type testing and making good connection with flanged ends, with gasket rubber sheet and nut and bolts etc ISI marked.

M& L for surface dressing to E/M installations /1.5 Mtrs from outside of pump houses , store yards of following area not exceeding 15 cm deep getting out soft / loose soil removing shrubs, small trees height up to 1.0 Mtrs, removing the grass from route and cleaning the fencing by removing small trees /Vegetation on fencing complete all as specified and as directed. Note : (i) Rate includes removing all waste material and grass not exceeding 50 Mtrs distance from installation ,depositing where directed at a level not exceeding 1.5 Mtrs above the starting point and cleaning of yard, tools should be provided by the contractor , Complete all as specified and directed by engineer-in Charge

At Pump house No I

At Pump house No II area

Surrounding area of 1 lakh gallon over head tank

Surrounding area of 0.5 lakh gallon over head tank

Cleaning of all valve chambers and its surrounding area inside tech area

AS ENTERPRISES (BID ID -3404065)

SAM ENGINEERS (BID ID -3404220)

K A ALIYAR (BID ID -3404090)

ZOOM ENTERPRISES (BID ID -3403388)

PARAMBIL ENTERPRISES (BID ID -3402788)

M/s Antony Kallarakkal (BID ID -3404194)

A S ASSOCIATES (BID ID -3403265)