Design, Supply, Installation and Commissioning of Instrumentation, RTU based SCADA System and Fire Alarm, Detection System at Dahej Koyali Natural Gas Pipeline (DKPL) and Annual Maintenance Contract for a period of five years after defect liability p

Amount

DKPL SCADA AND F&G-SUPPLY

Instruments

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted as per technical specification

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.15% or better. Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation as per technical specification

"Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (-26 to 65 0C); Smart type; accuracy 0.15 % or better. Installation: Transmitter 2"" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation as per technical specification"

RTU for all locations complete with processor module, I/O modules, relay modules, rack power supplies, dual redundant field interrogation power supply & DC-DC converters, Data Panel ,communication ports for GSM/GPRS connectivity, modem for GSM/GPRS connectivity, serial & Ethernet interfaces, necessary operating & application s/w, all interconnecting cables, connectors, RTU cabinet etc. complete in all respects as per I/O list & tender specifications etc.

RTU at Dahej DT

RTU at SV-1

RTU at SV-2

RTU at SV-3

RTU at SV-4

RTU at Koyali RT

Barrier as per technical specification

Barrier for DI

Barrier for AI

SPD as per technical specification

SPD for AI signals

SPD for RS 232/485 signals

SPD for LAN application

SPD for 3 Phase 4 wire (415 V) application

SPD for 1 Phase 2 wire (230 V) application

IT Hardware

MCS Server as per technical specifications

MCS operator workstations / terminals as per technical specifications

SIC terminal as per technical specifications

Remote Work station as per technical specifications

Programming Terminal for SCADA Operator

Application (PAS) Server as per technical specifications

"Industrial Grade Programming Terminal (Laptop) for RTUs as per technical specifications "

Web Server as per technical specifications

GPS Time Server for time synchronization of all MCS / SCC computers and control system computers as per the tender specifications

LED Display Unit (50" & above) System with interface complete with all inter connecting cables, cords, connectors, peripherals etc complete in all respects as per the tender specifications & datasheet.

Industrial Grade L3 Ethernet Switch (having 4 Nos. of 10Gbps ports & 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. complete in all respects as per tender specifications (1 Set Comprises of 2 switches)

WAN Router (16 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender specifications

Firewall as per technical specification

Supply & installation of industrial grade Optical to Ethernet converter with required connectors, cables, power supply etc. as per tender specifications. (1 Set Comprises 02 converters)

NTU for MPLS Lines with G.703 interfaces/ other interfaces complete with cable connectors etc.

LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet

GSM/ GPRS Router/ Gateway/ Network Manager for RTU connectivity with required cables & connectors as per tender specifications

Print Server for dual ethernet connection of printer

Console Desk ( 6 Sections)suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet.

Server Cabinet along with draw out type LCD, Keyboard and KVM switch complete for mounting of various IT hardware like SCADA servers, PAS server, network video recorder of CCTV system, network hardware etc complete as per tender specifications & datasheet.

UPS (Online) as per tender specification

10 KVA in (1+1) parallel redundant equal load sharing configuration excluding battery as per the tender specifications

UPS Battery Bank as per tender specifications & datasheet.

Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 10 KVA UPS.

1 KVA UPS with 20 minutes battery back-up for SIC terminal / Electrical maintenance terminal

Furniture & fixtures complete as per Tender Specifications.

Swivel Chairs

Table for SIC Terminal

Table for printers

Software including one time license fee for the following

RTU programming /configuration software etc. as per technical specifications

SCADA software including MMI Software (including one time licence fee) etc. as per tender specification, for MCS SCADA servers /MCS operator workstations / Remote Work stations/ SIC terminal (as applicable for different stations):

Pipeline Application Software (PAS) including MMI & one time license fee etc. complete as per the tender specifications

Programming software / HMI develpoment for Data panel of RTUs

Alarm Management System software for Email / SMS notification of critical alarms

Network Management System software for multisite networks having different network IDs for a minimum of 500 SNMP / ICMP devices

Programmimg / ladder logic / testing software for RTU test jig including one time license fee

Test Instruments

4 1/2 Digit DMM (True RMS)

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Field Configurator for Pressure & Temperature transmitter with Hart protocol

Pressure Calibrator 0 - 20 bar (Portable), accuracy: 0.1%

Pressure Calibrator 0 - 200 bar (Portable), accuracy:0.1%

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type

Micro processor based Temperature Calibrator; Range ambient to 300 deg C; accurcay 0.5%

Test jig for RTU similar to the supplied RTUs at manned station equipped with processor module, power supply module, all communication modules, one number IO module of each type, toggle switches, lamps, potentiometers, panel meters etc complete with all hardware and licensed software for testing of various types of IO modules.

Spares

Industrial Grade L3 Ethernet Switch (having 4 Nos. of 10Gbps ports & 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. complete in all respects as per tender

WAN Router (16 port) system for MCS / SCC connectivity as per the main supply.

GSM/ GPRS Modem for RTU connectivity with required cables & connectors

RTU Processor Module

RTU Processor power supply

Digital input module

Digital output module

Analog input module

Analog Output module

Serial Interface communication module

Field interrogation power supply

Set of fuses for line repair services

UPS PCB's, one of each type for 10 KVA

Fire and Gas Detection System

2 loop, Addressable, Intelligent Fire Detection and Alarm Panel with CO2 release facilities for automatic fire detection & annunciation of alarms for various types of detectors

HMI Workstation /Client HMI PC for Fire Alarm System as per tender specifications

HMI Software for Fire Alarm System as per tender specifications

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tenderspecifications.

Multi sensor detectors (addressable) along with all mounting & other accessories asper the tender specifications

Multi sensor detectors (with relay output) along with all mounting & other accessories asper the tender specifications

Reponse Indicators along with all mounting & other accessories as per the tender specifications.

Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Conventional Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areas along with all mounting & other accessories as per the tender specifications.

Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Conventional Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

"Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications."

"Conventional Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications."

Explosion Proof / Weather Proof Beacon (for hazardous area) along with all mounting & other accessories as per the tender specifications.

"Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications."

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification

2 Pair x 1.5 Sq. mm, unarmoured FRLS cable complaint to BS: 5308 as per the tender specifications for indoor applications to be laid through conduits.

25 mm ISI marked (as per IS 9537- part 2) metallic conduit along with all fittings & fixtures like Tees, bends, junction boxes, etc for installation of detectors in buildings as per specificaitons

DKPL SCADA AND F&G-SERVICES

SCADA Services

Erection, installation, testing & commissioning of RTUs at attended/ RT/ DT/ unmanned stations/ block valves locations including termination of control cables, installation and commissiong of MCS/SCC systems, Remote Work stations, interfacing & integration of RTU with MCS/SCC machines and field instrumentation systems including supplied hardware/ software with station including development of control logics, OPC configuration for transfer of data with other machines etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc.

At Koyali Master Station

At SV locations

At Dahej DT

Installation, testing & commissioning of Application Server at Master Station with fine tuning & commissioning of Application software with necessary operating system software, pipeline application software for leak detection, pig tracking etc. including hardware /software complete as per tender specifications & configuration and acceptance of system by Owner. This includes all labour, consumables, tools, services rendered etc.

Training on supplied system (including RTU system, SCADA, PAS, F&G etc)

Fire and Gas Detection System Services

Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensore detectors, optical smoke detectors, rate of rise heat detectors, manual call points, hooters, beacons etc as applicanle including Clean Agent System system for MCC/transformer room, HT/ LT room and other control equipment room etc. and piping area, including laying of all type of cables, energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including interface with the SCADA system, the cost of allmaterials, labour, consumables, equipments tools & tackles on lump sum basis as per the specifications & instructions of Site Engineer / EIC.

Erection, testing & commissioning of HMI Workstation For Fire Alarm System including the cost of allmaterials, labour, consumables, equipments tools & tackles on lump sumbasis as per the specifications & instructions of Site Engineer / EIC.

Installation, testing & commissioning of various types of detectors ,hooters, beacons, MCPs, isolators, response indicators etc., laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per theapproved scheme to complete the work in all respects inclusive ofsupply of all consumables,cost of all materials, labour, paintingservices, carriages etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc

Multi Sensor Detectors & Isolators

Response Indicators

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Laying of unarmoured/armoured signal cable through GI pipe / wall / tray etc for interfacing of various type of detectors e.g. multi sensor, response indicator, hooters, beacons, MCPs etc

Clamping / fixing of GI pipe on wall/roof/cable trench etc.

Testing & Commissioning of already installed Explosion Proof / Weather Proof Hooters/ beacon (for hazardous area)

Testing and commissioning of already installed Point type Hydrocarbon detectors

DKPL SCADA AND F&G-COMPOSITE

FM 200 based clean agent Fire suppression system Supply, installation, testing & commissioning of FM 200 gas based clean agent Fire Suppression System complete as per NFPA 2001 ( latest edition) with Gas release panel, cylinders, piping, nozzles, cylinder racks, collecting manifold with pressure hoses & interconnecting hoses, non-return valves, manual release switch, manual override switch, warning signs, accessories for support and installation of clean agent piping, electrical & pneumatic actuators, pressure switches, etc for release of clean agent gas in the area such as equipment room nd cable ducts, cable trenches using multi sensor detectors clean agent flooding system on receiving of alarm in area etc along with erection of clean agent cylinders in racks, manifolds with pressure hoses and interconnecting hoses, erection of clean agent piping with discharge nozzles in cable trenches & ducts and all accessories like weighing devices, actuating valves, pressure switches, release switch, abort switch, warning lables etc including accessories for support, junction boxes etc. as per the approved scheme, hooking of the clean agent system with fire alarm system for actuation on detection of smoke/fire ,automatic actuation and total flooding of clean agent in the area covered such as cable ducts, cable trenches to complete the work in all respects inclusive of supply of all consumables , cost of all materials, labour, painting services, carriages etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC.

FM 200 based clean agent cylinders (minimum 34 l capacity) in configuration of set of banks (1 set = 1-main & 1 -standby cyliner) complete with weighing device, safety valve and all accessories. (if during detailed design lower capacity cylinders are to be used, prorata ate shall be paid for the lower capacity cylinder).

FM 200 based clean agent filled in cylinders

All sizes of piping for clean agent dispersion complete with nozzles, manifold , all type of hoses, etc to complete the work in all respect

Supply , installation & interfacing of Gas release panel with Fire alarm panel to achieve the functionality of clean agent dispersion

DKPL SCADA AND F&G-AMC

AMC 1st Year

AMC 2nd Year

AMC 3rd Year

AMC 4th Year

AMC 5thYear

ELECTRONICS CORPORATION OF INDIA LIMITED

ABB India Limited