Civil and Electrical Works for Setting up of Oxygen Plant at W and C Kozhikode

Amount

Civil Work

CEMENT CONCRETE

Earth work in excavation by mechanical means (Hydraulic excavator) /manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift up to 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.All kinds of soil

Earth work in excavation by mechanical means (Hydraulic excavator)/manual means over areas (exceeding 30 cm in depth, 1.5 m in width as well as 10 sqm on plan) including disposal of excavated earth, lead up to 50 m and lift up to 1.5 m, disposed earth to be levelled and neatly dressed.All kinds of soil

DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all materials labour charges etc. complete as per direction of Departmental officers at site

Random rubble masonry with hard stone in foundation and plinth including levelling up with cement concrete 1:6:12 (1 cement : 6 coarse sand : 12 graded stone aggregate 20 mm nominal size) up to plinth level with:Cement mortar 1:6 (1 cement : 6 coarse sand)

Centering and shuttering including strutting, etc. and removal of form for:Lintels, beams, plinth beams, girders bressumers and cantilevers

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level:1:2:4 ( 1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size)

Steel reinforcement for R.C.C work including straightening, cutting, bending, placing in position and binding all complete upto plinth levelThermo - Mechanically Treated bars of grade Fe-500D or more

Filling with contractor's own earth ( excluding rock) in trenches, plinth, sides of foundations etc. in layers not exceeding 20 cm in depth, consolidating each deposited layer by ramming and watering, lead up to 50 m and lift up to 1.5 m as per direction of site Engineer-in-charge

Laterate masonry with neatly dressed laterate stone of size 40x20x15cm or nearest size in cement mortar 1:6 for super structure above plinth level up to floor two level including all cost of materials, labour charges etc.

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:4:8 (1 cement : 4 coarse sand : 8 graded stone aggregate 40 nominal size)

12 mm cement plaster of mix:1:4 ( 1 cement : 4 fine sand)

Finishing walls with Acrylic Smooth exterior paint of required shade:New work (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 2.20 kg/10 sqm)

Finishing with Deluxe Multi surface paint system for interiors and exteriors using primer as per manufacturers specifications:Two or more coats applied on walls @ 1.25 ltr/10 sqm over and including one coat of special primer applied @ 0.75 ltr /10 sqm

ROOFING WORK

Steel work in built up G I tubular ( round, square or rectangular hollow tubes etc.) trusses etc., including cutting, hoisting,fixing in position and applying a priming coat of approved steel primer, including welding and bolted with special shaped washers etc. complete

Steel work for purlin/single section with G I pipes including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer, including welding and bolted with special shaped washers etc. complete

Providing and fixing precoated galvanised iron profile sheets (size, shape and pitch of corrugation as approved by Engineer-in-charge) 0.50 mm (+0.05%), total coated thickness with zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns. Sheet should have protective guard film of 25 microns minimum to avoid scratches during transportation and should be supplied in single length upto 12 metre or as desired by Engineer-in-charge. The sheet shall be fixed using self drilling/self tapping screws of size (5.5x55mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.

Providing and fixing precoated galvanised steel sheet roofing accessories 0.50 mm (+ 0.05%) total coated thickness, zinc coating 120 grams per sqm as per IS:mm(+0.05%) total coated thickness, Zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns using self drilling/self tapping screws complete:Ridges plain (500-600 mm)

Providing and fixing M.S. Grills of required pattern in frames of windows etc. with M.S. flats, square or round bars etc. including priming coat with approved steel primer all complete.Fixed to steel windows by welding

Providing and fixing 1 mm thick M.S. sheet door with frame of 40x40x6 mm angle iron and 3 mm M.S. gusset plates at the junctions and corners, all necessary fittings complete, including applying a priming coat of approved steel primer.Using M.S. angels 40x40x6 mm for diagonal braces

Finishing with Deluxe Multi surface paint system for interiors and exteriors using primer as per manufacturers specifications:Painting Steel work with Deluxe Multi Surface Paint to give an even shade. Two or more coat applied @ 0.90 ltr/10 sqm over an under coat of primer applied @ 0.80 ltr/10 sqm of approved brand and manufacture

Supplying and fixing 150mm dia PVC rain water gutter semi circular section including fitting with 32mx5m MS flat supporters at 1m iterval e complete

ELECTRICAL AND MGPS WORKS

MEDICAL GAS SYSTEM MACHINES

BED HEAD PANEL Supply,Installation,testing and commissioning of Bed head panels(1.2m) with Terminal unit provisions as per tender drawing. Provision for Electrical and data points . Accessories including suction holder and one monitor tray

OXYGEN MANIFOLD 10X10 WITH High Pressure Tail Pipe and NRV SITC of 10 + 10, 2 x 10 Cylinder Oxygen Manifold suitable to withstand a pressure of 140 Kg/Cm2 and above along with high pressure copper annealed tail pipes with end Brass adapter suitable for Oxygen Cylinders and manifold.Top frame comprising of high pressure copper pipes of size 12mm I.D x 1.5mm wall thick, with high pressure brass fittings made of high tensile brass and connections through non-return values; high pressure copper tail pipes, made of high pressure copper pipe of size 7mm I.D x 1.5mm wall thick. The design of middle and bottom frames would be provided to fit both round and flat bottom cylinders safely. The manifold should be tested (hydraulically) at 3500 pig at site /factory without any additional cost or claim by the contractor for certification and installation, all necessary arrangement for testing shall be under the scope of contractor.

NITROUS OXIDE MANIFOLD - 1X1 1+1 Size Nitrous oxide Manifold should be configured with 1 x 1 nos. should be suitable to withstand working pressure of 145 Kg/cm2, along with 2 nos. of high-pressure copper annealed tail pipes with end brass adapter suitable for Nitrous oxide cylinders and manifold.The manifold should be so designed that it should suit easy cylinder changing and positioning. The system should have non-return valves for easy changing of cylinders without closing the bank. The cylinder should be placed with the help of cylinder brackets and fixing chains which shall be zinc plated.

Emergency regulator conversion kit SITC of Conversion kit for anesthesia machine / workstation direct from bulk oxygen cylinder. Connector with regulator and 5 meters high pressure hose. All test certificates and QA/QC should be submitted along for approvals.

Nitrous Oxide Cylinder SITC of Bulk ‘D’ type cylinders for Nitrous Oxide , supplied with key.Cylinder should have ISI mark.Cylinder should have explosive safety certificate and should be provided along with each cylinder during installation. Gas filled cylinder supplied as per the direction of Engineer in charge

Area Line Pressure Medical Gas Alarm ( 4 gases) SITC of Four channel microprocessor controlled alarm for pneumatic & vacuum services with Digital display of line pressure for all the services with factory calibrated pressure sensors.Color coded LED display of line pressure status (High-caution normal-caution-low) Audible Alarm for High & Low pressure condition. Test and Alarm Acknowledge (Mute) facility. (Alarm knowledge (mute) time span is programmable from 1 to 60 minutes). Protected programming facility of alarm limits.The electronic circuitry should be such that if the pressure / vacuum in the gas pipeline drops below the present limit, the equipment should give an audio-visual alarm. Visual alarm should remain active even after pressing of “Mute” button. It should come to normal condition only when gas pressure / vacuum return to normal level. Small and compact design.Mounted on a powder coated MS box. Nut & Nipples should be provided for connection with Pneumatic supply complete as required, all QA/QC should be furnished before Engineer (HLL) before installing the system.

Gas / Vacuum Outlets SITC of Gas/Vacuum Outlets with Front loading type terminal outlets designed to dispense medical gases or an inlet for medical vacuum to the secondary equipment flow meters, Surgical Tools, Suction regulators, etc. Terminal unit sealed by O ring. The outlets should Quick Connect Type and gas specificity is accomplished by Diametric indexing / Geometric indexing Should have Push to IN and press-to-OUT mechanism for probes. Allows plugging of probes from front. Parking Type probe / connector Self-sealing valve on disengaging the probe (Quick disconnect) Smooth quite action Non return valve for on line servicing/ repairing , Indexed to eliminate inter-changeability of gas services,Color-coded gas specific front plate Flow rate exceeds the requirements of ISO 9170 – 1. Totally leak proof, safe & easy to operate Configurations possible: surface, flush & Bead-head. The terminal outlets should comply with ISO and NFPA. Body shall be of one piece brass construction.

Vacuum regulator with suction bottle SITC of Single piece wall mounted suction collection & regulation unit With jar capacity of 600 ml each shall be provided at each of the bed side. Jars would be made of autoclavable materials. The units shall be clamped neatly to the wall using suitable clamps.

Oxygen Flow meter with Humidifier Bottle SITC of Flow meter Back pressure Compensated.Flow meter would be accurate gas flow measurement and control within a range of 0-15 liters per minute.It would meet strict precision and durability standards.Flow meter body would be made of brass material. Flow tube and shroud components would be made of clear, impact resistant polycarbonate. The humidifier bottle would be unbreakable polycarbonate material and autoclavable at 134 degrees centigrade.The humidifier would have built in safety valve.

SITC of 0-10 Bar pressure control in the pipeline system with necessary accessories and all mounting requirements. The control must be easy to operate and have provision for displaying line pressure with necessary cut of valve.

AUTOMATIC OXYGEN CONTROL PANEL SITC of fully automatic control panel having following features -Would be enclosed in a metal cabinet with a hinged cover. The side covers of the panel would be made of fiber glass. Panel cover would be fitted with a lock to prevent unauthorized access can be swung open for maintenance. Would be Fully Automatic Changeover operation and no manual action The service gas would pneumatically operate gas change over system. Delivery of gas through control panel would not be dependent on electricity. Would be capable of delivering very high flow rate not less than 1300 liters per minute at delivery pressure. Would have Visual indication of the state of the manifold by 3 gauges within the control panel, which would be clearly visible through the transparent cover. Would have Audio – visual alarm indication for changeover of empty cylinder bank to filled cylinder bank. Built in transformer to ensure safe operation by low voltage. Microprocessor based alarm signal control with high ‘db’ Siren system. and can be operated with single/Three phase AC system at 50 hz.

AIR RECEIVER WITH DRYER & FILTER Air receiver shall be fitted with a zero loss electronic drain valve. Float type drain valves are not acceptable. The receiver assembly shall be fitted with a pressure safety valve capable of passing the maximum flow output of the compressor at 10% receiver NB over pressure. The receiver shall be further protected by a safety pressure relief valve and include a pressure gauge. Should have phase sequence relays that prevent unintentional reverse operation of the compressors. Receiver capacity should not be less than 1000 litre (Approx), with air drier of heat less desiccant type and 15-20 cfm capacity with suitable micro air filter (3 to 5) as per OT standards and adequate numbers of pressure gauge, cut of valve, air pressure switch and silencer as required. SITC inclusive

SEMI AUTOMATIC NITROUS OXIDE CONTROL PANEL ontrol panel should have two first stage regulators each capable of delivering 100 - 200 psi g outlet pressure.Both the first stage regulators in the nitrous oxide control panel should have non-halogenated polymer in the high pressure side to ensure that there will be no ignition due to adiabatic compression.40 micron filter should be provided at the inlet of each high pressure regulators of the nitrous oxide control panel.The first stage regulators should be connected to a common second stage regulator which will deliver an outlet pressure of 60 psi g.The first two regulators meant for first stage should be capable of switch over system incorporated from “RUNNING” to “RESERVE” bank due to differential pressure.The control panel should be provided for two individual content contact pressure gauges to indicate the cylinder pressure in the two wings of the manifold and common pressure gauge to indicate the delivery / line pressure.The control panel should have built in audio-visual signal lamp indications for bank changeover. The control panel will be covered with aesthetically suitable cover for safe operation indicating the respective services.Control panel should have built in transformer to ensure safe operation by low voltage. Nitrous Oxide control panel should have inbuilt heating arrangement to ensure that there will be no freezing in the delivery line during high flow requirement.Delivery flow capacity : Approx 500 l/min at 55-60 psi pressure,Nitrous Oxide Manifold - 1 X 1 Manifold

2 PIPELINES AND VALVES

15 mm BALL VALVE (MGPS) SITC of Line Valves for use in plant rooms and to facilitate the isolation of areas or areas where area zone valve are unnecessary. These shall be of the ball valve type and shall be constructed of a nickel plated brass body, PTFE seats and brass chrome plated ball. The valve shall be operated by a manual operating lever by 90º turn. All medical gas line ball valves shall provide a full bore flow and shall be cleaned for oxygen service and fully tested. The valve assembly shall terminate in copper stub pipes to enable brazing directly into the distribution system using the flux less brazing technique. A locking device shall be provided to lock the valve in either the fully open or fully closed position. Line valves shall be located in readily accessible areas of ducts and shafts, however care should to ensure safety to prevent danger from leakage. Line valve installation should be carried out as per HTM 2022/HTM 02-01 standards.

22 mm BALL VALVE (MGPS) SITC of Line Valves for use in plant rooms and to facilitate the isolation of areas or areas where area zone valve are unnecessary. These shall be of the ball valve type and shall be constructed of a nickel plated brass body, PTFE seats and brass chrome plated ball. The valve shall be operated by a manual operating lever by 90º turn. All medical gas line ball valves shall provide a full bore flow and shall be cleaned for oxygen service and fully tested. The valve assembly shall terminate in copper stub pipes to enable brazing directly into the distribution system using the flux less brazing technique. A locking device shall be provided to lock the valve in either the fully open or fully closed position. Line valves shall be located in readily accessible areas of ducts and shafts, however care should to ensure safety to prevent danger from leakage. Line valve installation should be carried out as per HTM 2022/HTM 02-01 standards.

28 mm Ball valve (MGPS) SITC of Line Valves for use in plant rooms and to facilitate the isolation of areas or areas where area zone valve are unnecessary. These shall be of the ball valve type and shall be constructed of a nickel plated brass body, PTFE seats and brass chrome plated ball. The valve shall be operated by a manual operating lever by 90º turn. All medical gas line ball valves shall provide a full bore flow and shall be cleaned for oxygen service and fully tested. The valve assembly shall terminate in copper stub pipes to enable brazing directly into the distribution system using the flux less brazing technique. A locking device shall be provided to lock the valve in either the fully open or fully closed position. Line valves shall be located in readily accessible areas of ducts and shafts, however care should to ensure safety to prevent danger from leakage. Line valve installation should be carried out as per HTM 2022/HTM 02-01 standards.

35 mm Ball Valve (MGPS) SITC of Line Valves for use in plant rooms and to facilitate the isolation of areas or areas where area zone valve are unnecessary. These shall be of the ball valve type and shall be constructed of a nickel plated brass body, PTFE seats and brass chrome plated ball. The valve shall be operated by a manual operating lever by 90º turn. All medical gas line ball valves shall provide a full bore flow and shall be cleaned for oxygen service and fully tested. The valve assembly shall terminate in copper stub pipes to enable brazing directly into the distribution system using the flux less brazing technique. A locking device shall be provided to lock the valve in either the fully open or fully closed position. Line valves shall be located in readily accessible areas of ducts and shafts, however care should to ensure safety to prevent danger from leakage. Line valve installation should be carried out as per HTM 2022/HTM 02-01 standards.

12mm OD X .7mm THICK Cu PIPE SITC of copper pipes manufactured from phosphorous de oxidised non-arsenical copper of grade CW024A (Cu-DHP), manufactured EN 13348:2008 to metric outside diameters and having mechanical properties, pipes shall be of R250 (half hard)temper.Pipes shall be degreased suitable for oxygen use and cleanliness is to be maintained by filling each pipe with dry, clean, oil and oxygen free nitrogen, fitting suitable end caps and protectively wrapping. Solid drawn, seamless, deoxidised, non- arsenical, half hard, tempered and degreased copper tubes manufactured to metric outside diameters and should have mechanical properties in accordance with HTM 02-01 and conforming to EN13348:2008.The pipes should also be accompanied with manufacturer’s test certificate for the physical and chemical composition. Copper Fittings should be as per HTM 02-01. All plastic saddles should have brass screws. as per the specifications and requirements, painting of the pipes installed as per color code for medical gas system is also under the scope of contractor.

15mm OD X .9mm THICK Cu PIPE SITC of copper pipes manufactured from phosphorous de oxidised non-arsenical copper of grade CW024A (Cu-DHP), manufactured EN 13348:2008 to metric outside diameters and having mechanical properties, pipes shall be of R250 (half hard)temper.Pipes shall be degreased suitable for oxygen use and cleanliness is to be maintained by filling each pipe with dry, clean, oil and oxygen free nitrogen, fitting suitable end caps and protectively wrapping. Solid drawn, seamless, deoxidised, non- arsenical, half hard, tempered and degreased copper tubes manufactured to metric outside diameters and should have mechanical properties in accordance with HTM 02-01 and conforming to EN13348:2008.The pipes should also be accompanied with manufacturer’s test certificate for the physical and chemical composition. Copper Fittings should be as per HTM 02-01. All plastic saddles should have brass screws. as per the specifications and requirements, painting of the pipes installed as per color code for medical gas system is also under the scope of contractor.

22mm OD X .9mm THICK Cu PIPE SITC of copper pipes manufactured from phosphorous de oxidised non-arsenical copper of grade CW024A (Cu-DHP), manufactured EN 13348:2008 to metric outside diameters and having mechanical properties, pipes shall be of R250 (half hard)temper.Pipes shall be degreased suitable for oxygen use and cleanliness is to be maintained by filling each pipe with dry, clean, oil and oxygen free nitrogen, fitting suitable end caps and protectively wrapping. Solid drawn, seamless, deoxidised, non- arsenical, half hard, tempered and degreased copper tubes manufactured to metric outside diameters and should have mechanical properties in accordance with HTM 02-01 and conforming to EN13348:2008.The pipes should also be accompanied with manufacturer’s test certificate for the physical and chemical composition. Copper Fittings should be as per HTM 02-01. All plastic saddles should have brass screws. as per the specifications and requirements, painting of the pipes installed as per color code for medical gas system is also under the scope of contractor.

28mm OD X .9mm THICK Cu PIPE SITC of copper pipes manufactured from phosphorous de oxidised non-arsenical copper of grade CW024A (Cu-DHP), manufactured EN 13348:2008 to metric outside diameters and having mechanical properties, pipes shall be of R250 (half hard)temper.Pipes shall be degreased suitable for oxygen use and cleanliness is to be maintained by filling each pipe with dry, clean, oil and oxygen free nitrogen, fitting suitable end caps and protectively wrapping. Solid drawn, seamless, deoxidised, non- arsenical, half hard, tempered and degreased copper tubes manufactured to metric outside diameters and should have mechanical properties in accordance with HTM 02-01 and conforming to EN13348:2008.The pipes should also be accompanied with manufacturer’s test certificate for the physical and chemical composition. Copper Fittings should be as per HTM 02-01. All plastic saddles should have brass screws. as per the specifications and requirements, painting of the pipes installed as per color code for medical gas system is also under the scope of contractor.

35mm OD X 1.2mm THIICK Cu PIPE SITC of copper pipes manufactured from phosphorous de oxidised non-arsenical copper of grade CW024A (Cu-DHP), manufactured EN 13348:2008 to metric outside diameters and having mechanical properties, pipes shall be of R250 (half hard)temper.Pipes shall be degreased suitable for oxygen use and cleanliness is to be maintained by filling each pipe with dry, clean, oil and oxygen free nitrogen, fitting suitable end caps and protectively wrapping. Solid drawn, seamless, deoxidised, non- arsenical, half hard, tempered and degreased copper tubes manufactured to metric outside diameters and should have mechanical properties in accordance with HTM 02-01 and conforming to EN13348:2008.The pipes should also be accompanied with manufacturer’s test certificate for the physical and chemical composition. Copper Fittings should be as per HTM 02-01. All plastic saddles should have brass screws. as per the specifications and requirements, painting of the pipes installed as per color code for medical gas system is also under the scope of contractor.

ELECTRICAL WORKS

Supply and installation of sheet steel, phosphatised and painted, dust and vermin proof enclosure of MCB DB including copper /brass bus bar, neutral link, earth bus and DIN rail suitable for fixing MCB/ isolator etc. fixed on wall using suitable anchor bolts or fixed in recess including cutting hole on the wall , making good the damages, colour washing etc. as required8 way (8+18) - double cover TPN vertical DB with provision for fixing 4P MCB / Isolator/ RCCB/ RCBO as incomer and SP/ TP MCB as outgoing (IP 42/43)

Supply & laying of DWC pipe in ordinary soil 0.75m below ground level including excavation50/38 mm or nearest size

Supply of superior quality copper tubular cable socket and making core termination of cables of the following sizes including crimping etc. as required.16 sq mm

Supply of superior quality copper tubular cable socket and making core termination of cables of the following sizes including crimping etc. as required.35 sq mm

Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured copper power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.4 core 16 sq mm with factory made clamp

Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.4 core 35 sq mm

Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.4 core 35 sq mm with factory made clamp

Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS PVCinsulated copper conductor single core cable in surface / recessed medium class PVC conduit,with modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm. FRLSPVC insulated copper conductor single core cable etc as required.Group A

Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required2X 2.5 sq. mm + 1 X 2.5 sq. mm earth wire

Supplying and fixing suitable size GI box with modular plate and cover in front on surface or in recess, including providing and fixing 6 pin 5/6 & 15/16 amps modular socket outlet and 15/16 amps modular switch, connection etc. as required.

Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Single pole

Supplying and fixing following rating, four pole, 415 volts, isolator in the existing MCB DB complete with connections, testing and commissioning etc. as required.100 amps

Supplying and fixing following rating, four pole, (three phase and neutral), 415 volts, residual current circuit breaker (RCCB), having a sensitivity current upto 300 milliamperes in the existing MCB DB complete with connections, testing and commissioning etc. as required.63 amps

Supplying and fixing following rating, four pole, 415 volts, isolator in the existing MCB DB complete with connections, testing and commissioning etc. as required.40 amps

20W LED TUBE TYPE FIXTURE SITC OF Modular type 20W LED tube type fixture directly on to wall including drilling and fixing, making necessary connections and make as approved by engineer in Charge or Electrical Engineer.

SR CONSTRUCTIONS