Animal Crematorium

Primary & Secondary Chamber Primary Chamber * Single Chmber Furnace of size 4270 mm X 1980 mm X 1820 mm. * Plate thickness- 5 to 8 mm. * Lining of interior of furnace- 400 mm Wall Cermaic Blanketk, High aluminia refractory brick IS-8-1994 line with insulation brick IS 2042-2006 * Operation temperature- 800o C to 1000o C. * Top Smoke Discharge for secondary chamber. * Ash removal doors to be provided for ash collection after combustion. * Ingtion- Automatic. * Temperature Control- Automatic * Material loading- front gate- automatic Secondary Chamber * Operating temperature - 1050o C to 1250o C. * Material of construction- Mild steel with High aluminia refractory brick IS-8-1994 line with insulation brick IS 2042-2006. * Made from IS 2062 Grade Mild Steel Materials (Or better) Duty Lined with Insulation Bricks, Refractory Bricks, Hysil Boards. * Burner Mounting Arrangement with refractory Burner block. Furnace Door: Furnace Door Charging & Discharging Side Fabricated From 5mm To 6 Mm Thickness Door Opening & Closing Automatic. Ash Door: * Ash door (with casted cement lining) to remove Nonhazardous ash from the chamber. * Top Inlet bottom smoke discharge for longer gas residence time. * Furnace door charging & discharging side fabricated from 5mm to 6 mm thickness. * Door opening & closing automatic/manual. Refractory: {Complete set of refractory shaped bricks for construction electric cremation of I.S. 8 bricks (approx. 1007nos bricks,insulation 4000 nos. refractory slid for construction of flue duct , as required, refractory heat resistant fire clay , ceramic blanket hysil board, asbestos ropes etc. as required for outer side of the furnace shall be constructed by red bricks by sand and cement as mortars and construction of chimney from basement of roof level including painting I.e. bricks portion shall be painted by two coats of red oxide as primer and to coats of synthetic enamel. (a) Complete lining & assembling of entire cremation chamber according to standard size with proper arrangement of accommodation of heating elements, resting of dead body with sufficient opening for falling of ashes to the ash chamber & sufficient ventilation for fresh air spraying. (b) complete lining and assembling of Entire cremation chamber according to standard size with provision of drawing out aces from the rear side and sufficient Ventilation for Fresh air injection. complete lining and assembling of entire cremation chamber according to the standard size with provision of air inlet supplying by fresh air blower and arrangement of multi ventilation path for fresh air}.

Thermocouple Heat Sensor Supply & fixing the thermocouple of heat sensing range 0ᵒ - 1200ᵒ C (Cr.-Al) sensor housed in S.S 304 casing of dimension 1200 mm long × 22 mm OD complete encased to and fitted terminal on other and for connection of compensating of 2 cores 0.5 aq. Mm CR- AL for heat sensing from thermocouple to temperature controller covered with asbestos embedded rope about 50 m length as per direction of EIC.

F.D. Fan/Centrifugal Air Blower with Electric Motor * Supply and delivery at site, installation, testing and commissioing. * Of fresh air injection system forced draft fan mild steel. * Type: Centrifugal. * Capacity:- 500 Cmh. * Pressure:- 220 Mmwg. * Motor Rating:- 2HP (Kirloskar/Crompton)

Burner Assembly * Total 2 Nos. of LPG/CNG/PNG fired automatic Burner Required. * The Burner should be provided with comprising diffuser plate/ burner plate, photo cell housing electrodes with holding brackets, solenoid valve, electrodes caps, flexible hose pipes, spary nozzles, oil filter, blower, etc. connected with electric Motor (each burner) & in built air regulator. * Burners will work on auto On/Off as per the set temperature for the combustion chambers. * The In-built bolwer will provide continuous air flow to the burners to prevent demages due to high temperature.

Supply and fixing of manifold with a provision of three outlet, complete set and flue damper set, door guider and slide rails set and stainless-steel duct for flue exhaust Path.

Door Assembly Motorized Door assembly with Moter, Gear Box and wheels and pocket.

Gas Train * Gas regulator, ball valve, P.R.V, Pressure gauge. * Gas high pressure pipe. * Mild steel seamless pipe fitting. * Hexa Nipple. * 30 Feet mild steel pipe fitting with clamp fitting with stand

MS Ducting * Ducting size - 324 Mm Dia. * Plate Thickless - 4 to 5mm * The secondary chamber to scrubber ducting line should be lined with refractory lining

Temperature Sensor * K Type

ID Fan with balanced impellers connected with electric motor. * The ID fan to be provided with foundation bolts and frame for electric motor. * The air flow control damper should be provided to control air flow of the system. * Type: Centrifugal. * Capacity: 6000 Cmh. * Pressure: 350 Mmwg. * Motor Rating: 7.5 HP. * Qty: 1 PcsO

Water Pump * No of Unit-1. * Type - Mud Pump. * Capacity- 1HP, flow-2 -3 LPS, Head- 10m. * Make- Kirloskar/Crompton

Wet Scrubber (Venture Type) * No of Unit -1. * MOC - SS AISI- 304. * Design Basis - Inlet velocity -1 M/Sec, Retention Period- 2 Sec. * Type- Venturetype. * Size - 800mm x 2500mm, Plate thickness- 5mm to 6mm. * No. of baffle plate-1, Plate Thickness- 5mm. * Spray Coil size- 50mm dia pipe. * Water circut- Closed. * Efficiency - 93-95%. * Fume Discharge- 1500 Cu.M Per Hour. * Internal Chamber of scrubber & venturi tanks should be completely lined by rubber lining whereas exterior should have refractor lining. {S.S AISI-304fabricated Venturi with packed wet Scrubber and accessories complete including piping as reqd. as per technical specification Material construction :-SS AISI 304 Top dia of scrubber :- 800mm Height of scrubber :- 2100mm Position of water spray from top system Water circuit :- closed Efficiency :-93-95 Nozzle Specially designed brass made nozzle. Concentration of particles 150 m/cu. Nominal meter in exhaust air. Velocity of exahaust air :- 1m/sec Fume discharge :- 1500 cu.m per hour Rating of re- circulation :- 2H.Ppump of Kirloskar/Crompton}.

Cycloen System * Supply, delivery at site, installation, testing, and commissioning of mist eliminator (cyclone system) with all accessories complete as reqd as per technical specification

Self-Supported Chimney * 30 meters (100 feet) long (from ground level) self supported chimney to be provided with foundation bolts. * Partially conical, reest straight, M.S. segments from bottom to top. top dia- 324mm, bottom dia- 1200 mm. Metal thickness from Ground level to 10m - 16mm, 10m to 20m-8mm, 20m to 30m - 5mm. * 22 mm dia, half thread high tension nut/ bolts with one spring washer and one plain washer. * steel core wire rope 10mm, at distance of 60 feet and 80 feet (3 number each). * Foundation bolts/nuts 35mm dia* 1500 mm long. * Sampling port, Sampling platform. * Paint - Heatproof silver/black. * Ladder- Upto sampling port. {Drought fan 7.5 HP and other accessories suitable for rain protecting hood, SS AISI 304 fabricated ducting to connect existing furnance duct with pollution control arrangements, Recirculation water pump of 2.2HP along with necessary pipeline}

Water tank * Mild steel 3000 Lit.

Mani Fold Supply and fixing of manifold with a provision of eight outlet complete set and fule damper set

Auxiliar Load * 15 Kw

Control Panel

Painting All the equipment & components should be coated with 2 coats of Epoxy Heat Resistance paint.

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