Overhauling of Valves at various location on MODU SAGAR BHUSHAN

Amount

OVERHAULING OF VARIOUS VALVES: Contractor has to execute complete below scope of work as per terms and conditions mentioned in Annexure-A to satisfaction of SS & HSL. THE FOLLOWING VALVES TO BE REMOVED,BLANKED PIPE LINES,SHIFTED TO WORKSHOP,DISMANTLED ALL PARTS,CLEANED,INSPECTED,REPLACE THE DEFECTIVE PARTS,PAINTED,BOXED BACK,PRESSURE TESTED AND FITTED IN POSITION,VALVE GEAR OPERATION TO BE OVERAHULED,SATISFACTORY OPERATION TO BE SHOWNED TO SURVEYOR AND SHIP STAFF.ALL CONSUMABLES,MS BLANKS,NEOPRANE JOINTS,GM LIDS AND SEAT MACHINING WORKS,GREASE,WRAPING SHEETS,WASHERS ,SS FASTENERS(SS304),BRASS SEAT RINGS,GLAND PACKING,GLANDS, SPINDELS,VALVE WHEELS,RUBBER SEAT MOULDINGS,NEOPRENE RUBBER COATING INSIDE THE VALVES,VALVE GEAR BOX PARTS,PAINT ARE PROCURE,SUPPLY AND FITMENT IN CONTRACTOR SCOPE.ALL MACHINING WORKS,PULLERS,WELDING AND BRAZING WORKS ARE IN CONTRACTOR SCOPE.

BALLAST WATER TANK VAVLES ALONG WITH ACTUATOR OF BALLAST / DRILL WATER / FUEL OIL SYSTEM. DIA= 150MM

REMOTE OPERATED AIR DISTRIBUTION VALVE FOR FO SERVICE TANK QUICK CLOSING VALVE IN HALON ROOM .DIA=100 MM

QUICK CLOSING VALVES AND OPERATING MECHANSIM OF ALL FUEL OIL TANKS, SETTLING TANK, SERVICE TANK AND WASTE OIL TANK.DIA= 100 MM

QUICK CLOSING VALVES.DIA=100 MM

ROD GEARING SYSTEM TO BE OVERAHULED,REPLACE THE DEFECTIVE PARTS,GREASED,OPERATION SHOWN TO SHIPSTAFF.ALL CONSUMABLES,MS RODS,GREASE NIPPLES,GLAND HOUSINGS,GLAND PACKING,JOINTS,GM BEVEL GEARS,PAINTS,OPERATING WHEELS/HANDLES,GM DECK CAPS,UNIVERSAL JOINTS,SS FATENERS,SPLIT PINS ARE PROCURE,SUPPLY AND FITMENT IN CONTRACTOR SCOPE.ALL MACHINING WORKS,PULLERS,WELDING AND BRAZING WORKS ARE IN CONTRACTOR SCOPE.

BV-1, BUTTERFLY VALVE, 10K250, PROPULSION ROOM, BALLAST PUMP SEA CHEST VALVE

BV-2, ANGLE STOP VALVE, 10K250, PROPULSION ROOM, BALLAST PUMP SEA CHEST VALVE

WV-501, ANGLE STOP VALVE, 10K300,PROPULSION ROOM, PORT SEA CHEST VALVE

WV-502, BUTTERFLY VALVE, 10K300,PROPULSION ROOM, STBD SEA CHEST VALVE

WV-503, ANGLE STOP VALVE, 16K40,PROPULSION ROOM PORT, WEED BLOW VALVE PORT AFT SEA CHEST

WV-504, ANGLE STOP VALVE, 16K25,PROPULSION ROOM PORT, VENT VALVE PORT AFT SEA CHEST

WV-505, GLOBE STOP VALVE 16K40,PROPULSION ROOM STBD, WEED BLOW VALVE STBD AFT SEA CHEST

WV-512, ANGLE STOP VALVE, 10K200,SEWAGE ROOM, SEA CHEST VALVE

WV-4, ANGLE STOP VALVE, 10K200,SEWAGE ROOM, SEA CHEST VALVE ( BILGE&FIRE PUMP)

WV-514, ANGLE STOP VALVE, 16K40,SEWAGE ROOM, WEED BLOW VALVE FWD SEA CHEST

WV-513, ANGLE STOP VALVE, 16K25,SEWAGE ROOM, VENT VALVE FWD SEA CHEST

OVERBOARD VALVES

WV-506, BUTTERFLY VALVE, 10K125, ENGINE ROOM PORT, PROPULSION COOLING PUMP

WV-507, BUTTERFLY VALVE GEAR OPERATED, 10K250, ENGINE ROOM STBD, ENGINE COOLING SEA WATER PUMP

WV-508, GLOBE STOP CHECK VALVE, 10K80,ENGINE ROOM STBD, EJECTOR PUMP

WV-509, GLOBE STOP CHECK VALVE, 10K80,ENGINE ROOM STBD, EJECTOR PUMP

WV-510, BUTTERFLY VALVE, 10K65,STEERING GEAR ROOM AFT A/W LUBE OIL COOLER

WV-515, BUTTERFLY VALVE, 10K150,AC ROOM, AC& PROV STORE

WV-517, BUTTERFLY VALVE, 10K80,AUX.M/C ROOM, AFT SEA WATER PUMP

BV-43, GLOBE STOP CHECK VALVE, 10K200, TOOL STORE,FIRE & BILGE PUMP

GV-503, GLOBE STOP CHECK VALVE, 10K150,ENGINE ROOM PORT, BILGE PUMP

GV-504, GLOBE STOP CHECK VALVE, 10K50,ENGINE ROOM PORT, OILY BILGE SEPARATOR

BV-36, GLOBE STOP CHECK VALVE, 10K200,ENGINE ROOM STBD, BALLAST PUMP

WV-518, BUTTERFLY VALVE GEAR OPERATED, 10K125,SUBSEA STORE STBD, FWD SEA WATER PUMP

WV-516, BUTTERFLY VALVE, 10K65,BOSUN STORE, FWD ANCHOR WINCH LUBE OIL COOLER

GV-502, GLOBE STOP CHECK VALVE,10K100,CEMENTING UNIT ROOM, BILGE EDUCTOR PUMP

GV-501, GLOBE STOP CHECK VALVE,10K65, BOSUN STORE, BILGE PUMP

WV-511, BUTTERFLY VALVE GEAR OPERATED 10K100, SUBSEA STORE PORT SIDE, FWD SEA WATER PUMP

YV-80, GLOBE STOP CHECK VALVE 10K200, SACK ROOM PORT, LOW PRESSURE MUD MIX LINE

50 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

65 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

80 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

100 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

125 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

150 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

200 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

250 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

300 NB GEAR BOX / GEAR MECHANISM OF THE GEAR OPERATED VALVES

OVERAUL THE FOLLOWING SIZES OF DIFFERENT TYPE OF VALVES SUCH AS; ANGLE STOP VALVE / ANGLE STOP CHECK VALVE / BUTTER-FLY VALVE/ GEAR OPERATED BUTTERFLY VALVE / NRV/GATE VALVE/ GLOBE STOP VALVE/ GLOBE STOP CHECK VALVE / SWING CHECK VALVE / QUICK CLOSING VALVE / ANY OTHER TYPE OF SPECIAL VALVES

STORM VALVES

YV-101 TO YV-106,YV-21 &YV-22, SCREW DOWN VERTICAL STORM VALVE, 5K150 ( AC ROOM STBD, AC ROOM PORT & LOWER PIPE HOLD)

YV-120, SCREW DOWN VERTICAL STORM VALVE, 5K100 ( AUX.M/C ROOM)

YV-17,YV-18 & YV-128, SCREW DOWN ANGLE STORM VALVE, 5K150 ( ENGINE ROM & AFT BOS'N STORE)

STORM VALVES 5K250

OVERHAULING OF FOLLOWING SIZES OF ANY TYPE OF VALVES SUCH AS; ANGLE STOP VALVE / ANGLE STOP CHECK VALVE / BUTTER-FLY VALVE/ GEAR OPERATED BUTTERFLY VALVE / NRV/GATE VALVE/ GLOBE STOP VALVE/ GLOBE STOP CHECK VALVE / SWING CHECK VALVE / QUICK CLOSING VALVE / ANY OTHER TYPE OF SPECIAL VALVES.

10 MM QUICK CLOSING VALVE OF FO TANKS

25 MM QUICK CLOSING VALVE OF FO TANKS / FO DRAIN VALVE SETTLING AND SERVICE TANKS

40 MM QUICK CLOSING VALVE OF FO TANKS

50 MM QUICK CLOSING VALVE OF FO TANKS

100 MM QUICK CLOSING VALVE OF FO TANKS

125 MM QUICK CLOSING VALVE OF FO TANKS

5K40 NEEDLE OR PORT VALVE

5K50 THREE WAY GLOBE STOP VALVE

10K20 SAFETY VALVE

10K50 REGULATING VALVE

10K350 GATE VALVE

OVERHAUL OF DPIC VALVE(5K200),WORK INCLUDES REMOVAL OF ACTUATOR PORTION FROM VALVE, COMPLETE DISMANTING OF VALVE PORTION, OVERHAULED, PRESSURE TEST,ASSEMBLING ACTUATOR TO VALVE PART AND INSTALLATION BACK IN LOCATION.

STORM VALVES ON FOXLE DECK AND ANCHOR WINCH.5K 250

SOBM VALVES

SPECIFICATION OF VALVES : TEMPERATURE OF THE FLUID ~ 90 DEG CELCIUS; FLUID - SYNTHETIC OIL BASED MUD; PN16 BUTTERFLY VALVE (IBG2JS)-AUDCO MAKE; LINER - BLACK NITRILE; DISC - CIBS1452GR250 WITH NYLON COATING ; BODY - CIBS1452GR250

2" LEVER OPERATED BUTTERFLY VALVE

3" LEVER OPERATED BUTTERFLY VALVE

4" LEVER OPERATED BUTTERFLY VALVE

5" LEVER OPERATED BUTTERFLY VALVE

6" LEVER OPERATED BUTTERFLY VALVE

6" GEAR OPERATED BUTTERFLY VALVE

8" LEVER OPERATED BUTTERFLY VALVE

8" GEAR OPERATED BUTTERFLY VALVE

10" LEVER OPERATED BUTTERFLY VALVE

10" GEAR OPERATED BUTTERFLY VALVE

12" LEVER OPERATED BUTTERFLY VALVE

12" GEAR OPERATED BUTTERFLY VALVE

14" LEVER OPERATED BUTTERFLY VALVE

14" GEAR OPERATED BUTTERFLY VALVE

GENERAL VALVES

BUTTERFLY VALVE (SEA CHEST STRAINER IN/OUTLET VALVES) , SIZE: 300, LOC: PROP.ROOM,

BUTTERFLY VALVE(ENGINE COOL S/W PUMP IN / OUT) , SIZE: 200, LOC: PROP.ROOM,

BUTTERFLY VALVE(PROP.COOLING P/P SUCTION ), SIZE: 125, LOC: PROP.ROOM,

5K125 VALVE(PROP.COOLING P/P DISCHARGE ), SIZE: 125, LOC: PROP.ROOM

BUTTERFLY VALVE(AFT S/W SER. P/P SUCTION) , SIZE: 125, LOC: PROP.ROOM,

5K125 VALVE(AFT S/W SER. P/P DISCHARGE) , SIZE: 125, LOC: PROP.ROOM,

10K150 VALVE(BILGE EDUC. PUMP SUCTION) , SIZE: 150, LOC: PROP.ROOM,

10K100 (BILGE EDUC. PUMP DISCHARGE) , SIZE: 100, LOC: PROP.ROOM,

BUTTERFLY VALVE(BALLAST PUMP) , SIZE: 200, LOC: PROP.ROOM,

BUTTERFLY VALVE(BILGE PUMP) , SIZE: 150, LOC: E/R PORT,

5K50 VALVE(OILY WATER SEPARATOR SUCTION) , SIZE: 50, LOC: E/R PORT,

BUTTERFLY VALVE(SEA STRAINER AIR VENT VALVE) , SIZE: 65, LOC: PROP.ROOM,

5K20 VALVE (STERN TUBES IN / OUT VALVES) , SIZE: 20, LOC: PROP.ROOM,

BUTTERFLY VALVE(PROP.MOTOR COOLING P/P SUCTION) , SIZE: 50, LOC: PROP.ROOM,

BUTTERFLY VALVE(PROP.MOTOR COOLING P/P DISCHARGE) , SIZE: 50, LOC: PROP.ROOM,

5K40 VALVE (RG COOLER SUCTION VALVE) , SIZE: 40, LOC: PROP.ROOM,

5K40 VALVE(RG COOLER DISCHARGE VALVE) , SIZE: 40, LOC: PROP.ROOM,

BUTTERFLY VALVE(ECSWP TO SCR A/C INTERCONNECTION) , SIZE: 125, LOC: PROP.ROOM,

BUTTERFLY VALVE(ECSWP TO MCR A/C INTERCONNECTION) , SIZE: 200, LOC: PROP.ROOM

BUTTERFLY VALVE(A/C COOLING SCR COOLER_ , SIZE: 80, LOC: PROP.ROOM,

BUTTERFLY VALVE(A/C COOLING MCR COOLER) , SIZE: 80, LOC: PROP.ROOM,

5K125 VALVE(MGE SEA WATER SUCTION) , SIZE: 125, LOC: E/R PORT,

5K125 VALVE(MGE SEA WATER DISCHARGE) , SIZE: 125, LOC: E/R PORT,

5K100 VALVE(WATER MAKER INTERCON PORT P/P ), SIZE: 100, LOC: E/R PORT,

5K100 VALVE(WATER MAKER INTERCON STBD P/P ), SIZE: 100, LOC: E/R PORT,

BUTTERFLY VALVE(INTERCON PORT P/P AND STBD P/P) , SIZE: 200, LOC: E/R PORT,

5K25(A/W HYD.COOLER IN/OUT VALVE) , SIZE: 25, LOC: STP ROOM,

BUTTERFLY VALVE(A/W MOTOR COOLING IN/OUT VALVE) , SIZE: 40, LOC: STP ROOM,

BUTTERFLY VALVE(FWD SEAWATER PUMP OVBD VALVE) , SIZE: 150, LOC: STP ROOM,

5K40 VALVE(REF. PLANT CONDENSOR IN/OUT VALVE) , SIZE: 40, LOC: STP ROOM,

BUTTERFLY VALVE(REF. PLANT SEAWATER VALVE) , SIZE: 50, LOC: STP ROOM,

5K65 VALVE(BOSEN STORE EDUCTOR OVBD VALVE) , SIZE: 65, LOC: STP ROOM,

BUTTERFLY VALVE(BILGE AND FIRE PUMP OVBD VALVE) , SIZE: 200, LOC: STP ROOM,

BUTTERFLY VALVE(FWD SW PUMP SUCTION/DISCH). VALVE , SIZE: 200, LOC: STP ROOM,

5K50 VALVE(STP PLANT TANK OUTLET VALVE) , SIZE: 50, LOC: STP ROOM,

BUTTERFLY VALVE(SANITARY PUMP SUCTION VALVE) , SIZE: 50, LOC: STP ROOM,

5K75 VALVE(SANITARY PUMP DISCH VALVE) , SIZE: 75, LOC: STP ROOM,

5K75 VALVE(SANITARY HYD TANK OUTLET VALVE ), SIZE: 75, LOC: STP ROOM,

BUTTERFLY VALVE(STP DISH.PUMP INLET VALVE) , SIZE: 50, LOC: STP ROOM,

5K50 VALVE(STP DISH.PUMP OUTLET VALVE) , SIZE: 50, LOC: STP ROOM,

BUTTERFLY VALVE(FWD SW LINE VALVE TO A/C PLANT) , SIZE: 200, LOC: STP ROOM,

BUTTERFLY VALVE(FWD SW LINE VALVE TO RIG FLOOR ), SIZE: 150, LOC: STP ROOM,

5K 150 VALVE(FIRE PP TO A/C COOLING LINE INTERCON) , SIZE: 150, LOC: STP ROOM,

5K25 VALVE(FWD SEACHEST BLOWTHROUGH VALVE) , SIZE: 25, LOC: STP ROOM,

5K40 VALVE(SEACHEST AIR VENT VALVE) , SIZE: 40, LOC: STP ROOM,

BUTTERFLY VALVE(A/C CONDENSOR IN/OUT VALVE) , SIZE: 125, LOC: STP ROOM,

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