GENER Sabarimala Festival 2025 26 Improvements by providing 40 mm chipping c a r p e t t o E l a m p a l T h a d i k k a d R o a d Kottavattam Mukku Kottavattam HS Junction roadch 0 000 to 4 750 General Civil Work 1

Appendix-A Strengthening of carriage way & surface renewal using 40 mm CC

3.6:Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and transporting to the embankment location within all lifts and lead upto 1000m

3.17:Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

4.1.B.1:Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-V - For sub-base cum drainage layer - Mix in Place Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

OD50035/2025-2026:Providing, laying and rolling of close graded premix surfacing material of 40 mm thickness of 11.2 mm to 0.09 mm (Type -A) aggregates using viscosity grade bitumen (VG -30) to the required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable HMP of appropriate capacity not less than 75 tonnes/hour, laying with paver finisher and rolling with a Smooth wheeled roller 8- 10 tonne capacity and finishing to required level and grade

Appendix-B Construction of CC Wall & DR Wall

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

OD49656/2025-2026:Providing and fixing 20mm dia dowelbars by drilling 25mm dia holes 0.60m depth in hard rock and 0.90m inside concrete of fndn etc complete

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

12.8.A.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M15

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

OD49655/2025-2026:PVC WEEP HOLES- Providing weep holes using 75mm dia. PVC pipes working pressure 4kg /sq.cm including cost of materials, conveyance, labour charges etc. complete. (Irrigation OD 60.6)

OD49689/2025-2026: Dry stone masonry work for foundation & substructure complete as per drawing and Technical Specifications

12.8.1.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer

8.8:Painting two coats after filling the surface with synthetic enamel paint in all shades on new plastered concrete surfaces

OD49957/2025-2026:Providing and fixing guard post ;Providing and fixing guard post of size 200mmx200mm, 950mm long, 800mm above ground level and 150mm in belt over retaining wall, casted in M20 Grade concrete reinforced with 4 nos of 8mm dia longitudinal bars and 6mm dia stirrups @ 100mm c/c, firmly fixed in position including painting 2 coats on exposed surface with synthetic enamel paint in alternate white & black band 20cm wide.

Appendix-C Construction of culvert, chappath, CC & irish Drain

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

3.9:Excavation for roadway in hard rock with controlled blasting by drilling, blasting and breaking, trimming of bottom and side slopes in accordance with requirements of lines, grades and cross sections, loading and disposal of cut road with in all lifts and leads upto 1000 metres

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

9.2.A:Laying Reinforced cement concrete pipe NP4/prestressed concrete pipe for culverts on first-class bedding of granular material in a single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in headwalls and parapets. 1000 mm dia

12.8.A.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M15

12.8.1.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer

12.8.B:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications <br> PCC Grade M20 (Without formwork) <br>

12.8.1.C:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications <br> RCC Grade M20 - Using Concrete Mixer - (Without formwork) <br>

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

55.25:Lifting, conveying and fixing the newly casted RCC covering slabs of any thickness on top of drain in position including all labour charges and miscellaneous expenses etc complete

Appendix D - Culvert extension and repair

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work.<br> Ordinary soil - Mechanical Means - (Depth upto 3 m) <br>

OD227210/2025-2026:BAILING OUT WATER using 5HP pump - Bailing out water with 5HP engine and pump set including conveyance to site and erection, cost of fuel, lubrication oil and other stores, pay of staff etc. complete. (Data adopted from 60.2.2 of OD IRRIGATION)

OD227211/2025-2026:RING BUND Type I - Putting up ring bund as per approved shape 2.5m bottom width, 1m top width using empty gunny / polythene bags filled with earth placed in 2 rows at 0.6m apart and filled in between with puddle clay to form bund for an average height 2.00m including labour dismantling the bund after completion of the work etc. complete. (Data adopted from 60.1.1 of OD IRRIGATION)

OD227212/2025-2026:DR packing Under foundation - Dry stone packing under foundation with good quality blasted rubble including conveyance of material and labour charges etc complete as per direction of departmental officers at site Irrigation OD 60.7.2

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

12.8.1.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications <br> RCC Grade M20 - Using Concrete Mixer <br>

12.8.E.1.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. <br> RCC Grade M25 - Using Concrete Mixer <br>

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

OD235134/2025-2026:Removing damaged concrete: Loose and delaminated concrete shall be identified and marked before proceeding with the removal. The loose cover concrete including the loose damaged concrete shall be removed upto beyond the corroded bars to a minimum depth of 10 mm behind the reinforcement. Only affected concrete shall be removed and conducting proper investigation, (Good & sound concrete should not be chipped / damaged) by chipping / hacking with chisel and hammer or by mechanical means like light weight chisel hammer, pneumatic chippers, making saw cut at periphery to avoid feather edge for all height and removal and disposal of debris at designated location including all material, labour, tools, temporary supports for structures, electricity, plant and machineries etc. complete as directed by Engineer-in-charge and/or Consultant. Depth of chipping may vary from 20 to 100 mm.

OD235135/2025-2026:Rust remover/Rust Convertor: Cleaning of rust / scales / corrosion from reinforcement bars should be carried out using acid based rust remover, Reebakleens RR of Fosroc or equivalent, or using alkali based rust converters such as Feovert of Krishna Conchem. The material is to be applied to the rusted metal bar, using brush and leaving it to dry for 30 Min. & washing surface with fresh water as required to exposed reinforcement bar at all heights, including all material, labour, tools, temporary supports for structures, electricity, plant and machineries complete as per detail specification and as directed by Engineer-in-charge and/or Consultant. The concrete surface area containing the cleaned rebars shall be measured for payment.

OD235136/2025-2026:Microconcrete Reinstatement for thickness more than 50mm for RCC members:- Providing and laying of special repair material micro-concrete for reinstatement of members having thickness of repair more than 50mm and jacketing, using Single component, high strength, high flow cementitious micro-concrete having compressive strength minimum of M40 at 28 days such as MasterEmaco 346 or Renderoc RGL / RGS of Fosroc or equivalent, blended with washed saturated surface-dry (SSD), graded, low absorption, high density, aggregates of size 3mm to 10mm at 50% by weight of micro concrete (if thickness is 100mm or more) and water as per data sheet and pouring into the shuttering if required than use birds beak type form work using suitable arrangement or if required using pumping device for uniform flow of Microconcrete. The side shuttering can be removed after Minimum of 24 hours, preferably 3 days and the bottom shuttering after 7 days ensuring proper bond between the micro concrete and existing concrete substrate at all heights, including all material, labour, tools, temporary supports for structures, electricity, plant and machineries, curing etc. complete as directed by Engineer-in-charge and/or consultant. (Payment shall be made in Sq.M for thickness upto 100mm of Microconcrete of area repaired, ) including shuttering work (Only steel reinforcement shall be paid in other relevant items)

Appendix-E Traffic safety works

8.13:Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

8.35:Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing with adhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3 Road Markers/Road Stud with Lense Reflector :-

8.4.12:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 50cmx 60 cm rectangular (Single chevron etc.)

8.4.2:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 60 cm equilateral triangle

8.4.3:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 60 cm circular

55.10.1:Providing and erecting retro-reflectorised Object Hazard Marker 300mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801.300 mm x 900 mm

8.4.4:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 80 mm x 60 mm rectangular

55.14:Providing and fixing retro-reflectorised ceramic tilesProviding and fixing retro-reflectorised ceramic tiles of size 10cmX20cm using High Intensity Micro Prismatic (Type IV) grade sheeting with 7 years warranty fixed over Ist quality ceramic glazed tiles including cost of glue, cutting charges, fixing with suitable adhisive on concrete or other surface etc complete.

8.15:Supplying and installation of delineator (Roadway indicators) posts 80- 100cm high above ground level, pained black, and white in 15 cm wide strips, fitted with min. 80 x 100 mm rectangular or 75 mm dia circular retro reflectorized panels at the top with minimum visibility of 300m with provisions to prevent edge lifting and vandalisam, and conforming to clause 806 , IRC-79 and the drawings including fixing to ground (The deleniator shall be of approved type as per specification)

8.5:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with area not exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

55.38a:Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on Structural Steel c section vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of structural steel c section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3.