Supply, Installation, Testing & Commissioning of HSCF Pump-Sets along with all electro-mechanical accessories including construction of positive suction pumphouse at Ravapar SHW site, Taluka : Lakhpat for Lakhpat RWSS in Kutch District

Name Of Work :- Supply, installation,Testing & Commissioning of HSCF Pump-Sets along with all electro-mechanical accessories including

construction of positive suction pumphouse at Ravapar SHW site , Taluka:Lakhpat for Lakhpat RWSS in Kutch District.

Head Works :-Ravapar S.H.W.

Duty Point :- Duty Points: 240 M3/Hr X 40 Mtr. Head X 45 KW ( 2 + 2 Stand By)

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

Schedule : B-1 Electromechanical Section

1 Supply, installation, testing & commissioning of horizontal split casing centrifugal pump motor

set of specified duty parameters & guaranteed efficiency of following MOC with specified

capacity, horizontal foot mounted TEFC squirrel cage induction motor (with minimum IE-3

efficiency class), working on three phase AC supply with 50 Hz ± 3%, 415 V ± 10%, rated speed

1450 RPM along with fabricated MS base frame, coupling, coupling guard, foundation bolts etc.

as per relevant IS. M.O.C.: Impeller & Wearing Rings: CF8M, Casing: Cast Steel WCB , Shaft: 180 KW 8206.00 12,500.00

SS 410, Shaft Sleeve: SS 410, Mechanical Seal (Above 30 kW), Base Frame: MS.

(Ravapar S.H.W to Asaladi S.H.W)

Duty Points: 240 M3/Hr X 40 Mtr. Head X 45 KW ( 2 + 2 Stand By)

2 Dual Plate Check Valve PN 1.0: Providing and supplying ISi mark Cl D/F Dual Plate Check

Valves as perAPI -594/598 (Latest Edition) of following class and diameter including all taxes,

insurance, transportation, freight charges. octroi, inspection charges, loading, unloading,

conveyance to departmental stores, stocking etc. complete. Complete as per specification and site

requirement. to be installed as per specifications.

2.1) 200 mm Dia for pump delivery line 4 Nos. 13000.00 742.00

3 Butterfly Valve PN 1.0 IS:13095 (latest edition) Providing and supplying ISI mark CI D/F

Butterfly valve as per IS:13095 (latest edition) of following class and diameter including all taxes,

insurance, transforamtion, freight charges octroi, inspection charges, loading-unloading conveynce

to departmental store. stacking etc. complete.

3.1) 200 mm Dia for Pump delivery line 4 Nos 5866.00 742.00

3.2) 450 mm Dia for Pump Common delivery Header 1 Nos 33643.00 2760.00

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

4 Sluice Valve PN 1.0 IS:14846 (latest edition) Providing and supplying ISI mark CI D/F Sluice

valve as per IS:14846 (latest edition) of following class and diameter including all taxes,

insurance, transforamtion, freight charges octroi, inspection charges, loading-unloading conveynce

to departmental store. stacking etc. complete. PN 1 with hand wheel/cap operated (PD type

4.1) 100 mm Dia for return line from Common header to Common Suction / bypass arrangement

4.2) 500 mm Dia for Common Suction Header 1 No 89866.00 2905.00

4.3) 200 mm Dia for Pump Suction line (4 qty for 4 Pump) 4 Nos 9813.00 742.00

5 Expansion Bellow PN 1.0 Supply, installation, testing & commissioning of flange ends

Expansion Bellow as per EJMA standards of overall length of minimum 300 mm, designed for

mm axial compression and 5 mm axial extension with tie rods etc. of following MOC & pressure

ratings. MOC: Bellows: SA 240 Gr. 304; Internal Sleeve: SA 240 Gr. 304; Weldends: IS 2062 Gr.

B; Flanges: IS 2062 Gr. B (Drilling as per IS 1538/IS 6392) & Limit Rods & Nuts: CS-IS

5.1) NB 200 mm Dia × 300 mm (width): 4 Pump Suction line & 4 Pump delivery line 8 Nos. 6216.00 0

5.2) NB 450 mm Dia × 300 mm (width): 1 Common delivery header line 1 Nos. 18780.00 0

6 Pressure Gauges (150 mm Dial Size): Design, Supply, Installation, Testing, Commissioning of

Bourdon Type Pressure Gauge, ±1% accuracy, Direct bottom 1/2" NPT (M) process connection,

IP 67, Glycerine filled, SS304 Case with Bayonet Type Bezel, SS316 L Bourdon Tube, SS

Movement material, Aluminium dial with black graduation on white background, Micro Zero 5 Nos. 1303.00 109.00

adjustable pointer, neoprene gasket, Blow out disc, shatter proof glass, SS tag plate etc as per IS

3624. 150 mm Dial Size 0 to 20 kg/cm2 (Siphon Type)

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

MS Pipe: Manufacture, Supply & Delivery of Electric Resistance Welded (Up to

400mm)/Submerged Arc Welded(Above 400mm) M.S.Pipe having beveled ends plate or coil

conforming to IS-3589-2001 or its latest revision/ ammendment for following thickness outside

diameter at GWSSB store or site anywhere in Gujarat State including all taxes, insurance,

transportation, freight charges, octroi, inspection charges, loading, unloading conveyance to

Departmental stores, stacking etc. all complete. (Rate for MS Pipe based on the ex. works price of

HR Coil as Rs.58500 per MT - withouth GST (Above 3.15 mm to 10 mm) & Rs. 59000.00 per MT

without GST (Above 10 mm) as onJan-23.( WPI Index of H. R Coil of Dec-22 is 144) (I/S

Solvent free Liquid Epoxy Lining (406 micron) + O/S 3 LPE Coated M. S. Pipe)

7.1) 508 mm OD , 5.6 mm thickness for Common Suction 10 Mtr 6689.00 427.00

7.2) 219.1 mm OD , 4.5 mm thickness for Pump Suction and Delivery line 25 Mtr 2450.00 216.00

7.3) 457 mm OD , 5 mm thickness for Common Delivery Header 20 Mtr 5545.00 391.00

8 M.S. Specials flanged ends(Consider Wt.of flange, Nut-Bolts, Tees, Accentric/Concentric

Reducer, Nipple,Bents, Ms Pipe for bypass arrangement as per site requirement etc.) 1000 kg 98.00 0.00

Supply at site, installation, testing and commissioning of lying reinforced cement cinctrete in

foundation, thrust block/ piping support etc. with black trap crush metal as coarse aggregate for 5 Cum 8566.40 0.00

raft, grillage footing with necessary centering frame work consollidating as per directive in 1:2:4

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

10 Full Bore Electromagnetic Flow Meter- Regular Power operated (PN 10) : Design, Supply,

Installation, Testing, Commissioning of Full Bore Electromagnetic flow meter with factory

calibrated, Regular Power Operated, flanged connection, Flow sensor, Indicator, transmitter and

totaliser with all accessories viz. surge arrestor, associated cables, cabinets, hardwares, etc

complete as per following specifications:

I.Flowmeter/Sensor DC pulsed type, IP 68 Protection, Flanged process connection as per IS

or equivalent standard, SS304/ Metallic Alloy Flow Tube, SS316/ SS 316 L/ Hastelloy Sensor,

SS316/ Hastelloy Grounding Ring/ Inbuilt Grounding Electrode, Neoprene/ Polyurethane/ Hard

Rubber/ Rilsan lining, SS304/ Die Cast Aluminium/ Carbon steel with Anticorrosive Paint Coil

Housing with Junction Box, CS flanges. 1 Nos. 215321.00 10860.00

II.Flow Transmitter/ Converter (Remote Field Mounted): Microprocessor based, Modular

design, 2 line LCD for indication of actual flow rate, forward, reverse, sum totaliser display.

±0.5% accuracy at 0.3 to 4 m/sec velocity, 4 to 20 mA with HART/Modbus output, one scalable

pulse, one status output, IP 67 protection, Die cast aluminium/ polycarbonate/ SS316 with

Anticorrosive Paint/ PU finish with glass window enclosure, Inbuilt EEPROM and Data Logger,

20 meters cable length for sensor to transmitter communication etc alongwith wall mounted/ stand

mounted cabinet.

450 mm dia nominal bore (delivery Header line for )

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

11 Single Girder EOT Crane: Supply, installation, testing & commissioning single girder type fully

electrically operated EOT crane with electrically operated hoist, class II , geared traveling trolly

with seven meter lift complete with long travel rail track (40 mm sq bar) moving or cross girder,

all three motions electrically operated by suitable rating motor IP 54, control panel & down

pendant control blcok, brake, safety device, cables from motor to starter panel & other required 1 set 480000.00 26250.00

accessories & tested as per IS specification.

2 T capacity, span 9-12 m, long travel 12 m and lift 6 m-10 m

12 Drain Pump Set: Supply, installation, testing & commissoning of horizontal mono submersible

pump set(drain pump) as per IS 14220/1994 & its latest amendments of following duty parameters

with suitable submersible motor as per IS: 9283/1994 & its latest amendments working on

phase, 415 V +- 10 %, 50 Hz +-3% power supply, rated speed 2900 rpm of following duty 1 Unit 15840.00 0.00

capacity, MOC: Impeller: High tensile brass / LTB II; casing : CI FG 260; Pump & Motor Shaft:

SS 304; Bearing Bush: LTB III:

20 m^3/hr, 10 meter Head (Including pipes and necessary assecessories)

13 Kinetic Air Valve (DK): Providing and supplying C. I. Air valves of approved make & quality of

following class and diameter including all taxes, Insurance, transportation, freight charges, octrol,

inspection charges, loading, unloading. Conveyance to departmental stores, stacking etc. 1 Nos 10500.00 0.00

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

MCC Panel with ATS Micro processor based soft starter :SITC of LV MCC Panel totally

enclosed, dust & bermin proof, indoor type, minimum degree of protection - IP 52 as per IS:

operation on 3-Phase, 4 Wire, 415V, 50Hz, Neutral effectively grounded, with instrumentation

compartments accomodating LED type indicating lamps, control contactors as per IS: 13947, CT

of accuracy class- I as per IS: 2705, relays, meters & control MCBs, air insulated electrolitic grade

Aluminum bus bar for three phase & neutral system with incomming breaker- microprocessor

based Air Circuit Breakers (electrically operated drawout type)/ air break fixed type MCCB with

trip free mechanism, current limiting type as per IS: 8828, Motor Contractor (as per type -2

coordination), Overload Relay with built-in single phasing prevention feature & auxiliary feeders

as per SLD drawings, momentary contact type push buttons, equipment fittings, bus bars, cable

boxes, cable gland, incoming & ougoing cable connection for 1100V grade, Aluminium/ Copper

conductor XLPE / PVC insulated & PVC sheathed armoured cable, 10% spare terminals, power

wiring using 1100V grade, FRLS insulated copper conductor wires conforming to IS: 694 &

cable compartments / alleys of minimum 300 mm size, GI / Al earth bus bar for entire length.

MCC shall be fabricated from cold rolled, coled annealed (CRCA) sheet steel & minimum

thickness of various members shall be as follows: Base Frame / Channel / Gland Plate: 3 mm,

Load Bearing Members / Doors: 2 mm and Internal Partitions: 1.6 mm. (Panel must include extra

10% load for misc.accessories i.e. welding receptables, drain pump, lighting load ets)

45 KW(2W+2S) ATS Starter with MCCB , Contacter , O/L relay, cast resin type CT, Digital

MFM, Analogue Ammeter ,SPP ,Timer etc.

15 Supply, laying, testing & commissioning of 1.1 kV grade, XLPE insulated, stranded Aluminum

conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed,

heavy duty cable (to be laid on wall surface with necessary clamps / in existing cable trench /

cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to 100 meter 479.00 24.00

IS: 7098 (Part-1) & IEC: 60502 (Part-1) of following sizes:

3.5 Core x 150 Sqmm (MCCB to MCC panel)

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

16 Cable Glands: Providing & fitting heavy duty brass cable glands (nickel-plated)

with washers & rubber ring conforming to IS, suitable for 3, 3½ & 4 core cables of

following type & sizes:

16.1) Double Compression Brass Cable Glands (in Sq. mm.) : 150 sqmm 4 Each 448 0

16.2) Double Compression Brass Cable Glands (in Sq. mm.) : 50 sqmm 10 Each

17 Cable Terminals (Long barrel Lugs): Providing & fitting crimping type Cable Terminals (Lugs)

conforming to IS of following types and sizes : Copper Tubular Terminals(Long Barrel ) (in

17.1) 150 sqmm 12 Each 151

17.2) 50 sqmm 24 Each 38

18 Cable Terminations / Jointing Kits indoor/outdoor for 1.1kV grade PVC/ XLPE Cable :

Providing & fitting heat shrink cable termination / jointing kits for 1.1kV grade PVC/ XLPE

insulated cable including necessary earth connectivity connection, material & consummables

making the termination/ joint complete ensuring the joint resistance is within then permissble limit

as per IS, of following types & sizes:

18.1) (Indoor / Outdoor End Termination Kit) 70 to 150 sq mm (core : 3C/ 3.5C / 4C) 6 Set 595.00 450.00

18.2) (Indoor / Outdoor End Termination Kit) 25 to 50 sq mm (core : 3C/ 3.5C / 4C) 10 Set

19 Supply, laying, testing & commissioning 1.1 kV grade, XLPE insulated, stranded

Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded

PVC type ST2 sheathed, heavy duty cable (to be laid on wall surface with necessary

clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road 110 Mtr 171.00 8.00

crossing or floor as per site requirement) conforming to IS:7098 (Part-1) &

IEC:60502 (Part-1) of following sizes:

3C X 50 sqmm cable 1 Run for 4 pumps (MCC Panel to Motor Pumpset)

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

20 Supplying & erecting funnel type earthing having earth plate of following size burred in

specifically prepared earth pit 3 mtr. below ground with 40 kg. charcoal and salt

with alternate layers of charcoal & salt, 20mm.dia. G.I. pipe with Funnel with a

wire mesh for watering & bricks masonry block, C.I. Cover complete as per para

7.3 of IS 3043 with necessary length of double Galvanised Iron /copper earth wire 5.00 E.a. 1,865.00 678.00

No 6 SWG bolted with lug to the plate and covered in 12 mm dia. G.I. pipe 2.5 mtr

long complete connected to the nearest switch gear with end socket as per direction

& duly tested by earth tester confirming to IS (As per drawing) with following

specification. (C) with 45 X 45 X 0.35 cms. Copper earth plate

21 Supply & laying MS perforated type cable trays with returned edge / flange,

fabricated from 2.0 mm thk sheet steel in the standard length of 2.5 mtrs, duly

finished with one coat of red oxide & two coats of aluminium paint as per IS

including accessories such as coupler plates / fish plates, bends, tees, reducers, 50.00 Rmt 154.00 16.00

elbows, covers and electro-galvanized hardware etc, erected on existing support as

per specification and instruction of Engineer-in-charge.

100(W) x 35(H) x 2.0 mm Thick

22 Supplying rubber matting of the following thickness as per IS:15652/IEC

23 Above 80 A, upto & including 250 A, 3 & 4 pole , Air break fixed MCCB conforms to IS/IEC

6094-2 with trip free mechanisim,current limiting type with thermal magnetic/microprocessor

release(O/C,S/C & E/F) with adustable settings & having minimum 2NO+2NC potential free

auxiliary contacts with all necessary Electro-Mechanical protection & Interlocks etc. MCCB

Module, when used as incomer/bus coupler, shall have enclosure dimensions- 1 No. 38273.00 3675.00

1800(H)*600(W)*600(D) & following technical features:

4 Pole, MCCB with breaking Capacisty of Icu = 25KA(Ics=100 % of Icu), Microprocessor

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

24 SAFETY ACCESSORIES:SITC of following safety accessories complete with necessary fixing

brackets, other accessories and tools etc. as required to complete the job.Supply & Erecting carbon

dioxide (CO2) fire extinguisher of 4.5kg capacity with necessary clamps made from 50 x 6 mm 2 No. 6500.00 26.00

M.S. Flat with nut & bolts grouted in wall complete. (for 1no. LT Room)

25 LED LIGHT FIXTURES:

SITC of Indoor wall mounting LED indoor fitting with LED s of wattage 0.2 kwatt to 0.5 watt

assembled on single MCPCB with housing used as a heat sink shall be made of thick sheet steel

confirming to IS :513/CRCA polyester powder coated and high U.V. & corrosion resistance with

diffuser and/or Poly carbonate optics with company mark/name 120 to 300V, Power Factor more 10 No. 717.00 34.00

than 0.9, THD <10%,CCT 4000K to 6500K, Uniformity ration >0.7, Luminare efficancy >

Lumens/watt, LED driver efficiency >85% (Each fitting required LM-79 & LM-80 Certificates)

Tube Light with integral/ nonintegral driver 22-24Watts, Surge - 2KV,IP-20, 4 feet Cat III

26 SITC of 50mm(w) x 6mm(T) etc. sizes as required, HOT deep GI Strip including supply &

fixing using GI spacers, saddles when laid inside the building and inclusive of excavation &

refilling of earth when laid outside the building & interconnection with earth pit & all electro- 300 Kg 60.00 17.00

mechanical equipments. (50X6 G.I Strip wt.2.3 kg/m, 2.3x130Mt.=300kg.) (Pump-motor, LT

27 Providing and fixing printed instruction chart both in English and Gujarati and duty framed with

front glasses for treatment of person suffering from Electric Shock with minimum 50" diagonally 1 No. 123.00 6.00

28 Supplying stand first AID box with anticeptic cream, medicine for use on wounds due burn, crepe

bandage, guage bandage, medicated ready to use bandage (Band-aid) adhesive tape for medicinal

user, scissors, anticeptic solution (Savlon or similar) etc. (All above contents shall be of standard 1 No. 297.00 0.00

makes) (For Pump house / LT Room)

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

29 Supplying FIRE bucket round bottom of 9 litres capacity made out of 24 gauge G.I. sheet with

extra handle at bottom duly painted white inside and Red out side with FIRE mark, filled with dry- 3 Ea 212.00 0.00

sand and kept on existing standprovided or hung on wall hook.

30 Supplying and erecting floor mounting stand for keeping four nos. of FIRE buckets comprising

1500 mm in length, 900 mm height frame made out of 30mm X30 mm X 4 mm angle iron with

cross supports for legs, welded with 4 hooks and duly painted with one coat of red lead and two 1 Ea 890.00 0.00

coats of approved enamelled silver paint.

31 Providing and erecting metallic vitrified danger notice board as per language suggested by

engineer incharge for MEDIUM VOLTAGE installation to be erected as per IS-2551. 2 No. 56.00 13.00

32 Supply of Fibreglass Platform Step (A Type) Ladder - 18 FT having following specifications : It

should have large fully serrated platform 15” wide 20” deep which locks ladder ,Aluminium feet

with thick rubber tread, top rail guard to serve as a railing, two pairs of gusset support at the 1 Each 35238.00 0.00

bottom step and All gussets are

heavy duty steel. Capacity : 300 lbs

Total of Schedule: B-1 Rs.

Item Rate (Rs.)

No. Description of Items Qty. Unit Amount (Rs.)

Schedule : B-2 Construction of Pumphouse & Job work

Item Rate (Rs.)

Description of Items Qty. Unit Amount (Rs.)

No. Supply Labour

1 Designing (aesthetically) and constructing R.C.C frame structure of pump room with positive

suction / Negative suction With Gantry structure (Min. Height 4.5 M) and electrical panel

room/switch gear minimum 4.5 m. Height as directed by Engineer Incharge, Upto 6.00 M (Plinth

Level to Top slab Beam bottom)

1. Minimum 15 % opening for ventilation should be provided. 96.00 Sq.mtr. 15684.26 0.00

2. Pump room rolling shutter, door and windows of aluminium section and window grill of iron

should be provided (Included in Cost).

3. Plinth level of Pump house should be min.1 meter above GL.

4.Cost does not include foundation for pumping machinery.

8 x 12 Ravapar With Gantry (Positive/Negetive Suction)

2 JOB Connection Work of ravapar new pump house to existing 450 mm DI K-9 pipe line

Total of Schedule: B-2 Rs.

Total of Schedule:B-1 + B-2 Rs.

(Rupees Fifty Two Lac Twenty Six Thousand Eight Hundred Forty Four Rupees & Ninty Three Paise Only)

Amount of my / our tender work out as under

OFFER FOR BELOW OFFER FOR ABOVE

1. Estimated Cost Rs…………………….... 1. Estimated Cost Rs……………………....

2. Less …………% below Rs…………….. 2. Add …………% Above Rs……………..

3. Net Amount Rs………………………….. 3. Net Amount Rs…………………………..

4. In words Rs……………………………… 4. In words Rs………………………………

Note :- Agency must provide 2 Nos. Computer with required tech specs. Mentioned in mechanical tech. Specs. At free of cost.

Sign of Contractor Executive Engineer