Major Repairs of DRR 2956 S/C

Complete overhauling of the engine by way of removing the Engine foundation bolts and extracting the engine by crane. Dismantling the engine and removing the damaged/ worn out parts. P/f of cylinder lining-4Nos., Piston assembly along with piston rings-4Nos. P/f of big end and small end bearings to the connecting rod, gudgeon pin-4Nos., connecting rod bolts along with nut 8Nos. P/f of crank bearing, head gasket along with complete gasket set. P/f of timing gear set along with oil seal. P/f of inlet and outlet valves along with valve guide 08Nos. P/f of circlip-1set, exhaust valve 4Nos. along with springs. P/f of cam shaft bush and cam shaft bearing, rocker arm. P/f of fly wheel ring, complete water body assembly . The job also includes grinding of crank shaft to the required size, fitment of new cylinder liner, setting of crank shaft for free rotation , line boring of cylinder block& fitting of cylinder lining, grinding of cam shaft bush ,fitment of cam shaft, grinding of valve & valve seat to match each other, fitment of valve guides , facing of cylinder head, fitment of small end bush to connecting rod, P/f of oil filter-1 no., fuel filter set-1no., high pressure injector pipe-4 nos., fuel pipe main (fuel tank to feed pump)-01no.,fuel pipe main (feed pump to filter)-01no.,fuel pipe( filter to FIP pump) -01no., fuel pipe return (FIP to fuel tank)-01no.,pipe oil pressure -01no.,oil pressure gauge -01no., water temp. gauge-1 no., fan belt-1 no. Complete assembling of the engine with new parts, testing it and mounting on the machine. P/f of engine sump studs-12Nos.The job includes cost of material and labour charges .

Dismantling the steering system complete, cleaning and removing the damaged worn out parts and bearing. P/F of steering worm and spindle along with bearing and oil seal housing. P/F of worm wheel along with key. P/F of bearing along with housing, steering segment with bolt, pinion and shaft. P/F of coupling block, universal coupling, split universal coupling and bush for steering coupling. P/F of spherical bearing with lock nut end cap and end cap for spherical bearing, grease nipple and oil lubricator. Greasing all the parts, assembling and testing. Complete Job.

Repairs of rear rolls and axle by way of dismantling of Rear rolls , extracting of worn out bushes, parts P/F of bush for rear roll with flanges – 02 nos., bush for rear roll without flanges – 02 nos. Driving ring - 02 nos., driving ring nut & bolt – 40 nos., thrust spacer washer – 04 nos., rear axle cap – 2 nos., grease nipple - 02 nos., differential shaft, bearing, final drive pinion LH – 01 no., bush for final drive pinion LH – 01 no., final drive pinion RH – 01 no., bush for final drive pinion RH – 01 no. The job includes drilling/fabrication of holes in driving ring and fitting of new driving rings on the LH & RH rear wheels. Job includes cost of material and labour charges, transportation and all taxes as applicable.

Dismantling the front rolls along with yoke head. Cleaning with K.oil and removing the damaged parts. Providing , turning and fitting of front axle along with bushes –04 nos and head yoke bushes-02 nos. P/F of thrust washer, pivot, top pivot bush and bottom bush. Fitting the pivot in the steering head and greasing properly. P/F of locking pin along with lock nut. Assembling the complete system and testing. Complete job includes cost of material and labour charges.

Overhauling of the clutch system of DRR by way of dismantling the system, cleaning with K.oil and removing the damaged parts. P/F of forward and reverse clutch plates-01 no each and forward and reverse clutch central plates-01 nos each. P/F of clutch pressure ring (forward) and clutch facing ring. P/F of clutch shaft along with bearing-01 no, clutch casing sleeve, spring rings, clutch booster assembly, distance tube, cheese head bolt-08 no and shims. P/F of clutch drive complete with bearing, clutch ball lever with bush, clutch driver, oil seal and lock nut. Assembling and greasing of all parts. Complete job including cost of material and labour charges.

Complete repair/calibration of F.I.P by way of removal of defective F.I.P from engine, cleaning with petrol and removing the damaged parts P/F plunger head 1-No., plungers along with element-4Nos., delivery valves, FIP coupling along with cross with spacer, governor shaft-1No., nozzles, calibration of nozzle injector with pump. P/F of pump cam shaft, adapter fuel injection pump, gear, fuel pipe main -01no, diesel pipe set-01set, non return valve, feed pump-01no, calibration & tuning of FIP, Job includes cost of material and labour charges & calibration of FIP with engine after fitting.

Complete repair to the gear box of the DRR by way of dismantling the gear box and segregating the parts and removing the damaged/wornout parts. P/F of 1st intershaft pinion-01no, pinion 3rd& 4th speed, pinion 2nd& 4th speed along with bearing housing and bearing for 1st intershaft and bearing housing along with bearing for 2nd intershaft. P/F of pinion 1st& 3rd speed-1no along with distance tube, distance washer for 1st,2nd and 3rd intershaft, circlips, end washers, spring rings, lock washer shim set. Fitting the parts, greasing and then testing. The job includes cost of material and all allied works. Complete job.

Painting of roller by way of removing of old paint with emry paper and making the surface even by applying putty and providing of primer paint of red oxide , applying two coats of paint to machine with Dept. Colour and letter writing. Complete servicing of road roller and greasing, Job includes cost of material and labour charges.

Repair to electric system of the machine, removing the damaged wiring and replacement with new. P/f of battery leads-2Nos., along with thimbles, P/f of wiring extending to self starter and dynamo, P/F of ampere meter, oil pressure meter. The job includes cost of material and labour charges.

Gear oil EP90