REPAIR/MAINTENANCE/SERVICING TO AC PLANTS AND DG SETS AT INS EKSILA UNDER AGE E/M NO II OF GE(UTILITY-I) VISAKHAPATNAM

Amount

M&L for carry out the descaling of shells & tubes water cooled type condenser by dis connecting the inlet and outlet water connections and providing of dummy to the inlet & outlet and descaling the condeser by circulating the circulated descaling agent by R-111 or equivalent chemical or organic compound at the proper ratio circulated chemical till remove complete scale deposite inside the coppeer tubes, and opening the both end cover by the condenser brushing the copper tubes with appropriate size nylon brush remove complete scale,and fluyshing out the tubes,and degreasing with castic soda solution and flushuing and boxing up the both end covers connecting up the water inlet & outlet connections including renewal by damaged rubber gas kets,and leak testing the joints for water leakage for the following capacity of shell and condensers all as directed by Engineer-in-Charge.

M&L for replacing the old lubrication oil by the reciprocating compressor by pumping down the compressor system isolating or shut down by serviceables, oil equilizing valves,crank case equilizer valves,side inspection covers by the compressor,openimng the oil filter assembly,and connection oil line, cleaning filter element,crank case etc with CTC/Petrol and refixingthe filter unit,boxing up the side inspection cover with new gas ket and charging the compressor oil as required quantity as per the standard qty as per model of the compressor and leak testing the joints and opening the closed valves and testing &comissioning the compressor for the following capacity&Model of compressor all as directed by Engineer-in-Charge NOTE:- Compressor oil shall be meaasured and paid separately under relavent schedule item.

a) 34.5 TR (ACCEL Make compressor)

Supply only compressor oil. Make : Sheetal N-68 / Servo or equivalent

Supply and charge refrigerant gas R-22 / 134 A including leak testing the system, arresting the leaks with necessary materials like gasket/ ‘O’ rings/ washers all as directed by Engineer-in-Charge. Make : Mafron / Freon / Floron

Supply only refrigerant gas R 407C/ R 410A (Environmental friendly) for gas charging under item No. 1 above Make: Mafron/ Freon/ Floron

M&L for repair and servicing of suction and discharge valves of compressor SMC-6-100 including replacing of Teflon sheet washer and Neoprene rings etc. complete all as directed.

M&L for dismantling the defective induction motor of capacity 15 HP to 20 HP of any make 415 V, 4 Pole 1440 RPM,50Hz of any duty or any class of insulation from the bed duly coupled with pump/ compressor/in AHU, transporting to work shop, removing burnt out winding from stator/ motor, rewinding with suitable gauge of super enamelled copper wire of approved make and replacing drive end and non drive end bearings, insulation materials, varnishing, heating, reassembling, testing and commissioning for the following capacities all as directed Note: - Motors removed for rewinding shall be overhauled completely by replacing defective bearings and the quoted rate shall be deemed to be inclusive of the same.

M&L for taking down the defective fan motor of flange mounted extended type shaft upto 3 HP, 3 phase, 415 volts,6 Pole,900 RPM,50 Hz, along with fan assembly, and dismantling the motor complete cleaning with CTC, including rewinding the motor with appropriate gauge copper wire, necessary paper, tape, terminal etc., insulation shall be of class ‘F’ and degree of protection shall be IP-55, the work includes renewal of all corroded bolts & nuts, terminal block, and assembling, fixing in position, fixing of fan blade, and alignment of the fan blade for the suitable air throw of the cooling tower, testing & commissioning the cooling tower motor. all as specified and as directed by the Engineer-in-Charge.

M&L for complete servicing/ repairs to Package Air conditioning unit of Fuel equipment bay of Make : M/s Blue Star Model No. DPAI322R1-I of capcity 11 TR Consisting of two Nos 5.5 TR compressor units , with and including Servicing of two Nos outdoor units complete by blowing out the dust, spraying the organic based scale removing agent at the appropriate ratio to the condenser fan area, till removal of complete scales & dust, flushing through for proper air flow across the coil, checking of all electrical connections, greasing of motor bearing, renewal of all defective copper tubes from indoor unit to out door unit, replacement of corroded sheet metal screws, applying synthetic enamel paint over a coat of primer on the rusted portion, reassembling the sheet metal parts, and testing the unit all as specified and as directed by Engineer-in-Charge. Note : (a) Spares will be measured & paid separately under relevant item here in after.(b) M/L for Gas leak testing will be measured and paid separately.(c) The replacement of belts & cleaning of filters is deemed to be included in the quoted rate.

M&L for complete servicing/ repairs to Package Air conditioning unit of Fuel equipment bay of Make : M/s Blue Star Model No. DPAI983R1A-I of capcity 16.5 TR Consisting of three Nos 5.5 TR compressor units , with and including Servicing of three Nos outdoor units complete by blowing out the dust, spraying the organic based scale removing agent at the appropriate ratio to the condenser fan area, till removal of complete scales & dust, flushing through for proper air flow across the coil, checking of all electrical connections, greasing of motor bearing, renewal of all defective copper tubes from indoor unit to out door unit, replacement of corroded sheet metal screws, applying synthetic enamel paint over a coat of primer on the rusted portion, reassembling the sheet metal parts, and testing the unit all as specified and as directed by Engineer-in-Charge. Note : (a) Spares will be measured & paid separately under relevant schedule.(b) M/L for Gas leak testing will be measured and paid separately.(c) The replacement of belts & cleaning of filters is deemed to be included in the quoted rate.

M&L for complete leak testing the in door and out door units, complete refrigerant pipe with Nitrogen gas, locating the leaks, rectify the leak by brazing/ welding and pressure testing the complete system for the following capacity of air cooled package AC system all as specified and as directed by Engineer-in-Charge: (a) 5/5.5 TR

Supply & Fixing of capacity control solenoid valve of 3 way connection and suitable to operate in 230V 50Hz AC for SMC series ACCEL make compressor Make:-Rotex/Sporllon

Repair and Overhauling to Reciprocating Compressor of make : ACCEI SMC 4-100 labour only for overhauling and servicing of AC compressor by strip opening of both end covers, cylinder head, cylinders connecting rod crank shaft, oil pump, side covers of bush bearing/ bush bearings etc complete. Inspecting the parts for serviceability and replacement only unserviceable worn out parts in the compressor, cleaning the System with Nitrogen gas for leak detection after flushing out the system vacuumization and charging only refrigerant gas, replacement of compressor oil and testing the unit on no load and full load condition all as directed by Engg-in-Charge. Note: Gas, compressor oil & Spares will be measured and paid separately under relevant schedule items.

Supply and fixing the following items suitable for ACCEL make Reciprocating of SMC Model 4-100 ACCEL compressor all as directed by Engineer-in-charge. Make: ACCEL.

(a) solenoid valve operating coil 50 HZ,230 Volts

(b) Shaft seal assembly

(c ) Piston

(d) Suctiobn Valve lifting spring

(e) Discharge valve lifting spring

(f) Suctiobn Valve lifting pin with ring

(g) Rocker Arm assembly

(h) Rocker Arm pin

(i) Discharge valve Reed

(J) Seeger Ring

(k) Spring Retainer

(l) Benzing Ring

(m) Castle Nut

(n) Split pin

(o) Discharge valve seat

(p) Set of gasket

(q) Set of Neoprene 'O' rings.

(r) Set of Dowty rings

(s) Cylinder liner with Suction valve

(t) Piston with pin and rings

(u) Bushing for Piston pin

(v) Oil pressure Valve

(w) Crank Shaft with wood roof key and nuts washer

(x) Half section bearing for connecting rod

(y) Seal end bearing crank shaft

(z) Pump end bearing for crank shaft

M&L for taking down the defective unserviceable oil pressure deferntial cutout unit and S&F new oil perssure deferential cut out unit including necessary wiring and testing&comissioning. Make:-DANFOSS/RANCO

All As item No.15.00 but High pressure cut out only

All As item No.15.00 but low pressure cut out only

M&L for taking down defective unserviceable pressure Gauge in refrigerent line of 4/2" Dial including necessary pressure line with 1/4" copper tube3 and long neck type Brass flire nut and fixing to the comp[ressor and checking of leaks

(a) 4" Dia Pressure Gauge Meter

(b) 2" Dia Pressure Gauge Meter

Supply only following spares for carrying out repairs to Package Air conditioning unit of M/s Blue Star Model No. DPAI322R1-I / DPAI983R1A-I under relevant here in before.

(a) Sealed Compressor of capacity 11 TR. Make: Danfoss /copeland Model No. SM147A4NLB

(b) Sealed Compressor of capacity 5/5.5 TR. Make: Danfoss /copeland

(c) Fan Blade suitable for above model packakge unit

(d) Fan Motor suitable for above model packakge unit

(e) Drier assly complete suitable for above model package unit

M&L for carrying out leak test for the Chiller type/direct Expansion system by extracting the existing available Gas from the system to separate cylinder storing,and pressrasing the complete system with Dry nitrogen and check the leaks,idetify the leak,rectification of leaks by brazzing/welding at the leak points/replacing by damaged valve glandpackage/Gas ket Etc, and after rectificatiopn of all leaks,pressure testing the complete system up to 300 Psig at high side,200 Psig at low side of the system,holding the pressure for 24 Hours and vaccumising the complete system after releasing the Dry nitrogen and charging the refrigerent Gas to system and testing&comissioning the plant checking all controls All as directed by Engineer-in-Charge

(a) 3X34.5 TR Direct Expansion System

(b) 180 TR Chiller System

(c) 300 TR Chiller System

Complete overhauling/ servicing of FRP cooling tower, removal of complete scales, dirt etc. by using chemicals, cleaning the sump louvers, PVC fills, fan assembly, renewal of spray nozzles with connected pipe, renewal of nuts and bolts,leak arresting of the FRP tank, replacing of PVC fills and complete painting of the cooling tower as per the standard practice of any capacity cooling tower all as specified and directed. NOTE:- PVC Fills shall be meaasured and paid separately under relavent schedule item.

M&L for Servicing/Checking/inspection AHU of Make: Zeco of capacity 17500 CFM of 3x300 TR central AC plant, with and including dismantling units, sheet metal parts, blowing out the dust, chemical cleaning by spraying the organic based scale removing agent Vaniklin at the appropriate ratio till removal of complete dust & scale deposits in the fin area of evaporator coil, flushing through for proper air flow across the coil, cleaning of expansion valve; greasing of blower motor, checking of electrical connection, cleaning of air filters,greasing of blower motor,replacement of un serviceable bearings, water drain lines, renewal of rusted sheet metal screws, applying synthetic enamel paint over a coat of primer on the rusted portion and testing & commissioning the unit all as specified and as directed by Engineer-in-Charge.

All as per item No.22.00 but of capacity 20,000 CFM

All as per item No.22.00 but of capacity 21,000 CFM

All as per item No.22.00 but of capacity 40,000 CFM

Carrying out repairs and maintenance, attending to breakdown of 3x300 TR variable speed screw type liquid chiller Central AC plant of capacity 600 TR (2x300 TR Working & 1x300 TR Stand by) of Make: Carrier Model : 23XRV3132NRVAA9 as per the following scope of the work given below including carrying out general repairs/servicing to ensure smooth and trouble free operation of plants to the entire satisfaction of users/ department all as directed by Engineer-in-charge.

Scope of Work:

(a) Periodical monitoring / Inspecting the complete ac plant and carrying out preventive/ periodical maintenance to ensure smooth functioning of AC plant.The periodical inspection for preventive maintenance shall be carried out by technician/service engineer of OEM once in a quarter other than breakdown calls for monitoring the operational condition of AC plant including for preventive maintenance/breakdown calls whenever required. Each preventive maintenance & breakdown call if any will be measured Job

(b) Visual inspection for oil traces, Air heat exchanger (condenser) cleaning, check for removed protection devices, and badly closed doors/ covers, check that the temperature difference between the heat exchange inlet and outlet is correct, check the refrigeration system, motors and starters for performance and healthy condition of plant.

(c) Checking the system for leaks and rectification of leaks if any.

(d) Taking a set of readings and evaluating the same to ensure the satisfactory performance of the plant.

(e) Checking the refrigeration control system for operation and adjusting the settings as and when required.

(f) General Cleaning the evaporator and condensing coils

(g) General Lubrication of the bearings of motors, pumps and fans as and when required.

(h) Inspection of belts, which includes adjusting the tension including replacment if required.

(l) Replacing of the refrigerant as a result of leak arising from the system due to standard wear and tear.

(m) Repairing/ replacing the components of the equipment at site or at workshop as required

(n) To check proper functioning of microprocessor and take control test.

(o) Intimating any breakdown requiring specific major repairs/overhauling to the contractor/ user/ JE/ Eng-in-charge for immediate rectification of defect.

(p) Attending the complaints/ break down whenever received by user /JE /Eng in charge and attending the complaint for same within 4Hr of receipt.

(q) The repair/replacement of all spare parts like ICVC Boards, compresso/ fan motor rewinding, electrical switch gears, contactors, PCB, refrigerant gas etc., are not in the scope of item No.14 above. These items shall be measured and paid separately under relevant items.

(r) Any minor spares/ repairs items which are required to keep the plant in operational are deemed to be included in scope.

Note:- It is responsibility of contractor to engage required manpower as per requirement and take necessary measures to run the plant in event of breakdown to the satisfaction of user and as directed by Eng- in-charge .Considering the sensitive nature of installation the contractor shall always be in a position to make alternate standby arrangement in case of any major break down affecting the complete shut down of plant. The cost for same is deemed to be included in scope of item.The labour charges for fixing , commissioning, testing and of new spares including dismanlting old units is included in the quoted rate.

Supply only the folllowing spares of 300 TR variable speed screw type liquid chiller of capacity 300 TR of Make: Carrier Model : 23XRV3132NRVAA9 for repair/ replacement under relevant schedule item

(a) ICVC Board Cat Part No. CEPL130445 - 02-R for Chiller No.2

(b) PCB Cat Part No. CEPL130260-03-R PCB-11 for Chiller No.3

(c ) Temperature sensor

(d) LP Sensor

(e) Flow switch

M&L for dismantling the defective induction motor of capacity 9.3 KW to 30 KW of any make 415 V of any duty or any class of insulation from the bed duly coupled with pump/ compressor/in AHU, transporting to work shop, removing burnt out winding from stator/ motor, rewinding with suitable gauge of super enamelled copper wire of approved make and replacing drive end and non drive end bearings, insulation materials, varnishing, heating, reassembling, testing and commissioning complete all as directed. Note: - Motors removed for rewinding shall be overhauled completely by replacing defective bearings and the quoted rate shall be deemed to be inclusive of the same.

V Belts of Size B 1846 LP/B 71

V Belts of size B 1872 LP/B 72

V Belts of size B 2659 LP/B 103

V Belts of size POLY-F PLUS SPA 2180

PVC Fills of existing cooling tower make of size 600 X300X150 MM (Blocks)

GI metal frame with powder coated Pre Filters made out of fibre visco washable type of Size 25"x25" and of thickness 50 mm

GI metal frame with powder coated Pre Filters made out of fibre visco washable type of Size 12"x25" Thickness is 50 mm

GI metal frame with powder coated Pre Filters made out of fibre visco washable type of Size 12"x12" Thickness is 50 mm

GI metal frame with powder coated Pre Filters made out of fibre visco washable type of Size 18"x18" Thickness is 50 mm

M&L for taking down the damaged fan assembly of FRP cooling tower and connected fitting from the position and supply & fix by new fan assembly 1300mm minimum with 04 blades fan hub assembly made out of DIE Cast alluminium,with necessary clamp supports,nut&bolts by SS metal,including testing comissioning the cooling tower

M&L for carry out the repair to cooling tower fan motor 7.5HP/5HP flange mounted extended shaft type ,including taking down from the position,transporting to local work shop,dismantling the motor,replacing damaged unserviceable shaft,bearings,rusted nuts&bolts including servicing motor by motor varnishing to winding etc.assembly back and installatio to position & testing comissioning

M&L for replacing the cooling tower motor base frame, base plate,Nut & bolts with new all as per the existing size and shape.

M&L for taking down the defective unserviceable fan motor and assembly from the cooling tower and supply and fix the new fan motor of 7.5 HP,3Phase,720 RPM,440V,50Hz of extended type shaft,flange mounted with IP-55 Degree of protection,weather proof along with fan assembly with 1800 mm sweep by 06 fan blades with suitable hub assemmbly clamps nut & boltys etc. Including connecting up thr power supply and testing all as specified as directed by Engr-in-Charge for FRP cooling tower of make kirloskar /DELTA Make Model No:-5081 of 180 TR Capacity

M/L for carrying out B check for 250 KVA DG set as per the recommendations of manufacturer including replacment of necessary filters, 'O' ring engine oil, coolant etc complete Make of Engine:- Cummins/Kirloskar

M/L for carrying out B check for 625 KVA DG set as per the recommendations of manufacturer including replacment of necessary filters, 'O' ring engine oil, coolant etc complete Make of Engine:- Cummins/Kirloskar

S & F Mild steel Angles, bars, flats etc., as in supports for stiffening of fencing, wall ties, hold fasts, clamps and similar small articles confirming to Fe 410-O 0r Fe 310-O including suitable size anchor fasteners completely grouted in wall at any heights for supporting the Air ducts and applying two coats of synthetic enamel paint over a coat of red oxide zinc chrome primer.

Taking down the existing Auto Viscous Filter 120 comp such as filter Screen 8576 mm x 1561 mm, gear box complete with coupling & motor for AVF -120, Spider with gear box coupling, top octagonal driving roller with blocks and bearing, bottom driven roller, Paul & Rachet complete with spring for upper octagonal driving shaft, Paul and Rachet complete with spring for lower sludge Agitator along with used oil of Auto Viscous Filter 120 and strip opening all spares parts, cleaning/servicing complete including refixing, re-assembling , testing & commissioning all as directed. Note: - Filter screen & oil required if required will be measured and paid separately as per relevant of items.

Supply the following items for assembling of Auto Viscous Filter 120 of Make: DYNAFAB ENGG/ SHARP (I) Ltd/ PIONEER POLUTIN CONTROLS (a) Filter Screen 8576 mm x1561 mm for AVF 120 @ 4 Nos per Set

(b) Oil for AVF 120

Supply , assembly and erection of GI sheet with TDF flange rectangular/square duct made out of 'L' shaped hollow profile, duly factory boxed, incl all accessories such as Corner, Cleat, Carriage bolt, Gasket and appropriate sealant on longitudinal joints etc complete of size 20 Gauge including dismantling old defective one.

Supply and fixing in repairs 3 pole power contactor of 32 A operational current carrying capacity(AC3 duty), with coil operating voltage 230 V/ 415 V AC 50 HZ of Model MNX 32 of L&T LC1D12 of M/s L&T or equivalent in Schneider/C&S/GE

Supply and fixing in repairs 3 pole power contactor of 30 A operational current carrying capacity(AC3 duty), with coil operating voltage 230 V/ 415 V AC 50 HZ of Model MNX 18 of L&T LC1D12 of M/s L&T or equivalent in Schneider/C&S/GE

Supply and fixing in repairs 3 pole MCCB 63 A rated operational current carrying capacity with 25 KA rupturing capacity. Make: L&T/C&S/GE/Schneider

Supply and fixing in repairs 3 pole MCCB 320-400 A rated operational current carrying capacity with 36 KA rupturing capacity. Make: L&T/C&S/GE/Schneider

supply and fix in replacement Electronic Timer HSDT2CON of GE or equivalent of L&T,BCH.

M&L for dismantling the defective induction motor of capacity 40 HP of any make 415 V of any duty or any class of insulation from the bed duly coupled with pump/ compressor/in AHU, transporting to work shop, removing burnt out winding from stator/ motor, rewinding with suitable gauge of super enamelled copper wire of approved make and replacing drive end and non drive end bearings, insulation materials, varnishing, heating, reassembling, testing and commissioning for the following capacities all as directed Note: - Motors removed for rewinding shall be overhauled completely by replacing defective bearings and the quoted rate shall be deemed to be inclusive of the same.

M&L for replacement of battery lead set of 02 No's1.5 Mtr long copper lead of 35 Sqmm size including GM terminals at one end and copper lug at other end all as directed.

M&L for carrying out "B" check for DG set 25/62.5 KVA,as per manufacturer's recommendation including replacement of fuel and oil filters "o" rings engine oil,gas ket,.coolantetc complete Make:-Cummins/Kirloskar

Disconnecting and removing existing unserviceable battery and S&F maintenance free battery 12 V,180 AH with minimum 2 years warrenty all as specified ans as directed by Engineer-in-Charge. (Make:-Exide/Amron/Amco)

Disconnecting and removing existing unserviceable battery and S&F maintenance free battery 12 V,100 AH with minimum 2 years warrenty all as specified ans as directed by Engineer-in-Charge. (Make :- Exide/Amron/Amco )

Supply and toping up of radiator coolents as per the recommndation of engine manufacturer all as directed.

M&L for repair and servicing of self starter including replacement/rewinding of armature,carbon brush set with holder,king pin holder check nut,body screens,clutch plate assembly and solenoid switch etc for DG set of capacity of capacity up to 25/62.5 KVA DG set all as directed.

M&L for repair and servicing of self starter including replacement/rewinding of armature,carbon brush set with holder,king pin holder check nut,body screens,clutch plate assembly and solenoid switch etc for DG set of capacity of capacity up to 250 KVA DG set all as directed.

M&L for repair and servicing of self starter including replacement/rewinding of armature,carbon brush set with holder,king pin holder check nut,body screens,clutch plate assembly and solenoid switch etc for DG set of capacity of capacity 625 KVA t all as directed.

Cleaning and spray painting of DG set with two coats of existing colour code including panel board complete allas specified and dirercted by Engr-in-Charge Note;- 1.Painting should be done with existing colour codes and painting should apply with the help of spray gun using air compressor.2 Quoted rate shall deemed to be included for preparation of old painted surface and applying Zinc chrome primer over rusted portion all as directed.

Checking completely wiring for AMF panel and identifying fault in the safty and control system wiring from AMF panel to engine control gadgets like HWT,LLOP,and shut down valve,dynamo self-starter etc for 625 KVA DG set engine and rectiying fault in the AMF system including replacement of Relay,Burnt control wiring cable with thimbles and ferrules.blown out fuses for proper functioning and testing the DG set all as directed.

Checking completely wiring for AMF panel and identifying fault in the safty and control system wiring from AMF panel to engine control gadgets like HWT,LLOP,and shut down valve,dynamo self-starter etc for 62.5 KVA DG set engine and rectiying fault in the AMF system including replacement of Relay,Burnt control wiring cable with thimbles and ferrules.blown out fuses for proper functioning and testing the DG set all as directed.

Checking completely wiring for AMF panel and identifying fault in the safty and control system wiring from AMF panel to engine control gadgets like HWT,LLOP,and shut down valve,dynamo self-starter etc for 250 KVA DG set engine and rectiying fault in the AMF system including replacement of Relay,Burnt control wiring cable with thimbles and ferrules.blown out fuses for proper functioning and testing the DG set all as directed.

M&L for De-scling of radiator by dismantling the upper & lower tank and cleaning the core pipes with cleaning chemicals (radi wash),components and arrest the leaking core by brazing/dummy with lead including cleaning of upper and lower tanks and replacing the upper and lower gas kets and required nuts,bolts,refixing the same including testing and paintingcomplete all as specified and directed for the following the capacities:-

Supply and replace automatic battery charger of 12V/24 Volt,0-10 Amps /0-5 Amps charging rate with auto cut off system complete all as specified MAKE:- Elak Model;:- AC-03/Amara Raja or equivalent

Supply and fixing in repairs 3 pole power contactor of ML-3 with coil operating voltage 230 V/415V AC 50 HZ Make L&T or equivalent in schneider/C&S/GE

Supply and fixing in repairs 3 pole power contactor of ML-2 with coil operating voltage 230 V/415V AC 50 HZ Make L&T or equivalent in schneider/C&S/GE

Supply and fixing in repairs three phase over load relay 0-70 Amps range Make L&T or equivalent in schneider/C&S/GE

Supply and fixing in repairs three phase over load relay 0-20 Amps range Make L&T or equivalent in schneider/C&S/GE

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