COMPREHENSIVE REPAIRS REPLACEMENT DG SET EOT CRANE NLYA

Amount

M & L for Servicing, testing of DG sets by technician /mechanic to the installations of DG sets of capacity upto 10 KVA to 30 KVA at various locations of air force station Naliya. Checking and testing complete DG sets on load (Including engine, alternator, AMF panel, Body & chases complete) for its proper functioning and making a list of repairs/replacements required to be carried out in different parts of the DG sets. Carrying out general servicing and minor repairs and/or replacements complete all as directed for following jobs:- (i) Checking and cleaning of diesel filters & oil filters, checking only engine oil level and intimating the quantity of oil required for topping, oiling & greasing of engine, alternator battery incl tightening of nuts, bolts, lugs etc (ii) Checking and servicing of self starter, AMF panel including replacement/ tightening of nuts, bolts, lugs and other such minor works oiling & greasing, servicing of various parts of DG set such as timer, contactors, meters, etc.

(iii) Checking, cleaning and adjusting fan belt tension and cleaning & general servicing of exhaust/ silencer including checking for leakage of smoke & rectify. (iv) Checking, cleaning and tightening of electrical connections & cleaning of AVM pads, tightening / replacement of nuts, bolts, & washers etc. (v) Checking output of alternator and adjusting the same to specified values. Note: (a) Rates quoted by the tenderer are also deemed to include the cost of S&F in replacement of minors parts like nuts bolts washers lugs supply and applying oil & greasing and minor repairs to DG set. (b) List of repairs/replacements prepared by the contractor shall be submitted to the Engineer in charge for verification. (c) During servicing any new item required to fix will be intimated to Engr-in-Charge and measured and paid under relevant item.

All as per item No.1 above but capacity 40 KVA to 62.5 KVA

All as per item No.1 above but capacity 75 KVA to 100 KVA

All as per item No.1 above but capacity 125 KVA to 200 KVA

All as per item No.1 above but capacity 500 KVA

M & L for preparing old painted surface of DG sets of capacity 5 KVA to 30 KVA (complete including engine, alternator, body & chases) by thoroughly cleaning the surfaces to remove dirt, dust, rust flakes and paint flakes, using wire brush or sand papers, damp cloth or as directed. Priming the surface with anti corrosive primers using suitable sprayers. Applying automotive paint using sprayers till glossy finish is obtained, complete all as per manufacturers instructions and as directed. Make of paint: Nerolac / Asian / Berger

All as per item No.6 above but capacity 40 KVA to 62.5 KVA

All as per item No.1 above but capacity 70 KVA to 100 KVA

All as per item No.1 above but capacity 125 KVA to 200 KVA

S & F in repair Diesel generator engine starting sytem with SMPS (DC power supply) of 88-90Ah, 12 volt of make Exide/Amaron or equivalent make as approved by GE.

All as per item No.10 above but of capacity 150Ah

All as per item No.10 above but of capacity 180Ah

M & L for Servicing, calibration and phasing of FIP (Fuel injection pump) for nozzles including replacement of minor parts like nuts, bolts, washers etc including leak off test, Pressure test, automization of fuel etc for DG set of capacity 5 KVA to 30 KVA complete all as specified and directed by Engr-in-charge. Note: All tests are to be done as per manufacturer.

All as per item No.13 above but capacity 40 KVA to 62.5 KVA

All as per item No.13 above but capacity 75 KVA to 100 KVA

All as per item No.13 above but capacity 125 KVA to 200 KVA

All as per item No.13 above but capacity 500 KVA

M & L for taking out Radiator by disconnecting from DG set of capacity 15 KVA to 50KVA for repair welding, brazing, leak testing and descaling of radiators carried out by Radiwash or other non acidic base solution & refixing the same to its original position and testing on load complete all as directed by Engr-in-Charge.

All as per item No.18 above but DG set of capacity 60 KVA to 200KVA.

M & L for repairing to alternator for charging of battery for DG set of capacity 5 KVA to 30 KVA complete overhauling & servicing of the alternator incl repair/replacement of unserviceable parts, assembling complete and testing all as directed.

All as per item No.20 above but capacity 40 KVA to 62.5 KVA

All as per item No.20 above but capacity 75 KVA to 100 KVA

All as per item No.20 above but capacity 125 KVA to 200 KVA

S & F in replacement Solenoid Switch for relay card suitable for 125 to 200 KVA DG set and testing complete for proper functioning.

All as per item No.24 above but for 75 to100 KVA DG set

All as per item No.24 above but for 40 to 62.5 KVA DG set

All as per item No.24 above but for 10 to 30 KVA DG set

All as per item No.24 above but for 500 KVA DG set

S & F AMF panel Relay (DC or AC as required at site) suitable for 30 to 200 KVA DG sets. Make: Kirloskar/Cumins/ Greaves /Mahendra/Sudhir.

S & F 3 pole Power contactor 60A TC1D4011E Make- C&S/L&T/ Havells or equivalent as approved by GE

S&F 3 pole Power contactor 80A TC1D6511E Make- C&S/L&T/ Havells or equivalent as approved by GE

S&F 3 pole Power contactor 125A TC1D9511E Make- C&S/L&T/ Havells or equivalent as approved by GE

S&F 3 pole Power contactor MNX40 CS94190 Make- C&S/L&T/ Havells or equivalent as approved by GE

S&F 3 pole Power contactor MNX70 CS97076 Make- C&S/L&T/ Havells or equivalent as approved by GE

S&F 3 pole Power contactor MNX110 CS94137 Make- C&S/L&T/ Havells or equivalent as approved by GE

S&F 3 pole Power contactor MNX 250 CS94141 Make- C&S/L&T/ Havells or equivalent as approved by GE

S & F in replacement of HRC Fuse of capacity 100 to 160 Amps

S & F in replacement of HRC Fuse of capacity 160 to 200 Amps

M & L for Removing, transporting to workshop, Repairing & Servicing of self starter of DG set ranging from 10 KVA to 200 KVA including replacement of parts such as washer, nut, bolts, bush, solenoid, rotor etc., re-assembling and testing complete all as directed.

M & L for descaling of water jacket of engine by using of Radiwash or other non acidic base solution with pressure circulation pump, leak testing, soldering, brazing, checking for leaks and cleaning with clear water complete all as directed for DG set of capacity 5 KVA to 30 KVA.

All as per item No.40 above but capacity 40 KVA to 62.5 KVA

All as per item No.13 above but capacity 75 KVA to 100 KVA

All as per item No.13 above but capacity 125 KVA to 200 KVA

All as per item No.13 above but capacity 500 KVA

S & F in replacement "V" belt for Radiator fan of DG set of capacity 5 KVA to 30 KVA. Make: Fanner

All as per item No.45 above but capacity 40 KVA to 62.5 KVA

All as per item No.45 above but capacity 75 KVA to 100 KVA

All as per item No.45 above but capacity 125 KVA to 200 KVA

All as per item No.45 above but capacity 500 KVA

S & filling up of Engine Oil (20 W 40) for toping up oil tank of DG sets Make: IOCL/BPCL/HP as approved by GE.

Supply & filling of Pre mix Coolant for DG Set

M & L for cleaning of Diesel Tank of DG Set and painting outer surface of tank with black paint and writing "Tank Cleaned on date' with white paint all as directed by EIC

S & F Anti vibration pad suitable for 25 to 200 KVA DG set all as directed by EIC.

S&F in replacement of Diesel filter suitable for DG set of capacity 5 KVA to 30 KVA of make Mahindra, Cumins, Kirloskar, greaves cotton and Crompton greaves etc complete all as directed.

All as per item No.54 above but capacity 40 KVA to 62.5 KVA

All as per item No.54 above but capacity 75 KVA to 100 KVA

All as per item No.54 above but capacity 125 KVA to 200 KVA

All as per item No.54 above but capacity 500 KVA

S & F in replacement of Oil filter suitable for DG set of capacity 5 KVA to 30 KVA make Mahindra, Cumins, Kirloskar, greaves cotton and Crompton greaves etc complete all as directed.

All as per item No.59 above but capacity 40 KVA to 62.5 KVA

All as per item No.59 above but capacity 75 KVA to 100 KVA

All as per item No.59 above but capacity 125 KVA to 200 KVA Note: Both filters to be replaced at a time.

All as per item No.59 above but capacity 500 KVA Note: Both filters to be replaced at a time.

S & F in replacement of Ignition Switch of DG Sets & complete all as directed.

S & F in replacement of Hose Pipe Set with clips complete with clips suitable for DG set of capacity 5 KVA to 30 KVA complete all as directed.

All as per item No.65 above but capacity 40 KVA to 62.5 KVA

All as per item No.65 above but capacity 75 KVA to 100 KVA

All as per item No.65 above but capacity 125 KVA to 200 KVA

All as per item No.65 above but capacity 500 KVA

S & F in replacement of AVR ranging 50-110 volt DC for excitation with adjustable screws suitable for DG Set of capacity 5 KVA to 30 KVA complete all as specified directed.

All as per item No.70 above but capacity 40 KVA to 62.5 KVA

All as per item No.70 above but capacity 75 KVA to 100 KVA

All as per item No.70 above but capacity 125 KVA to 200 KVA

S&F Self Starter 5 to 30 KVA DG Set 12 Volt Make: Lucas/AutoLak

S&F Self Starter 40 to 62.5 KVA DG Set 12 Volt Make: Lucas/AutoLak

S&F Self Starter 75 to 100 KVA DG Set 12 Volt Make: Lucas/AutoLak

S&F Self Starter 125 to 200 KVA DG Set 24 Volt Make: Lucas/AutoLak

M & L for Repair/Replacement control wiring of existing specifications and size of DG Set 10 to 62.5 KVA all as directed

M & L for Repair/Replacement control wiring of existing specifications and size of DG Set 70 to 100 KVA all as directed

M & L for Repair/Replacement control wiring of existing specifications and size of DG Set 125 to 200 KVA all as directed

S & F in repairs of Battery Charger of 10 Amps for 12 Volt Battery all as directed

S & F in repairs of Battery Charger of 10 Amps for 24 Volt Battery all as directed Make: Kirloskar/KSB/Jhonson/CG as approved by GE.

S & F Water pump Complete for 5 to 62.5 KVA DG Set all as directed

S & F Water pump Complete for 75 to 200 KVA DG Set all as directed

S & F Diesel Pipe with benjo bolts, nuts and copper washers etc from Filter to Pump for DG Set of capacity 5 to 200 KVA complete all as directed

S & F Diesel Pipe with benjo bolts, nuts and copper washers etc from Filter to Tank for DG Set of capacity 5 to 200 KVA complete all as directed

S & F in replacement Radiator of aluminum metal for upper and lower tank, fins, vertical cooling tubes including connecting parts, hose pipes, fittings/fixtures etc as per existing size and make suitable for 5 KVA to 20 KVA DG Set

S & F in replacement Radiator of metal aluminum for upper and lower tank, fins, vertical cooling tubes including connecting parts, hose pipes, fittings/fixtures etc as per existing size and make suitable for 30 KVA to 100 KVA DG Set

S & F in replacement of Electronic controll panel (ECP) for DG sets is microprocessor based generator set monitering and controll system. The control provides a simple operation interface to the Generator set, manual/ auto/stop control, shut down, fault indication and LCD hour counter as per existing size. The integration of all function into a single controll system of make of power controller suitable for 35 KVA capacity DG Set complete all as directed

All as per item No.89 above but suitable for DG set of capacity 62.5 KVA to 125 KVA

All as per item No.89 above but suitable for DG set of capacity 140 KVA to 200 KVA

All as per item No.89 above but suitable for DG set of capacity 250 KVA to 500 KVA

S & F in replacement MCCB 63 A, 4 pole, 415 Volts, 3/4 pole with fixed thermal & fixed magnetic settings complete all as directed by EIC. Make: Havells cat No.IHLGSF0063 or equivalent make from HPL/ Schneider/ L& T

All as per item No.93 above but capacity 100A, 4 pole Make: Havells cat No.IHLGSF00100 or equivalent make from HPL/ Schneider/ L& T

All as per item No.93 above but capacity 160A, 4 pole Make: Havells cat No.IHLGSF00160 or equivalent make from HPL/ Schneider/ L& T

M & L for repairing to alternator complete overhauling & servicing of the alternator 3 phase 4 wire 420 Volts AC Alternator coupled with prime mover, dismantling from prime mover and transporting to workshop for rewinding incl repair/ replacement of unserviceable parts, rewinding and assembling complete and testing for DG set of capacity upto 5 KVA to 30 KVA.

All as per item No.96 above but capacity 40 KVA to 62.5 KVA

All as per item No.96 above but capacity 75 KVA to 200 KVA

Labour charges for complete checking of AMF control panel on DG sets or separate on site, finding the fault, servicing complete including replacement of unserviceable minor spares and testing complete for manual & Auto operations all as directed. Note: Supply only of new items required for replacement will be measured & paid separately under respective item of schedule.

Supply and install, commissioning testing in replacement AMF Panel indoor type housed in MS sheet enclosure suitable for 60 to 100 KVA capacity DG set complete with three phase and neutral incoming and outgoing contactors, MCCB of capacity 200 Amps 4 pole Auto /Manual start and stop, auto changeover facility, microprocessor based control 12 volt battery charging facility and all meters complete all as speicified and directed. Make: L&T/ABB/Schiender/C&S/Havells or equivalent as approved by GE.

All as per item No.100 above but suitable for 125 to 200 KVA capacity DG set

Supply connecting and testing PVC insulated PVC sheathed multi core cable conforming to IS :694-1990 with stranded copper conductor for 1100 volt grade of 16 core 2.5 sqmm size Make: Havells/Polycab/Asian/Finolex/RPG or equivalent as approved by GE.

Supply and install, testing off load type changeover switch of capacity 32 Amps 4 pole ,AC 415 volts 50 HZ with enclosure, side handle operated conforming to IS:13947 incl fixing on wall/panel complete all as specified and directed by EIC. Make: C&S/IndoAsian/Havells/HPL

All as per item No.103 above but of capacity 63 Amps 4 pole

All as per item No.103 above but of capacity 100 Amps 4 pole

All as per item No.103 above but of capacity 200 Amps 4 pole

Supply and install, testing on Load type changeover switch of capacity 63 Amps, 4 pole, AC 415 volts 50 HZ with enclosure, side handle operated conforming to IS:13947 incl fixing on wall / panel complete all as specified and directed by EIC. Make: IndoAsian /Havells/ C&S /HPL

All as per item No.107 above but of capacity 100 Amps 4 pole

All as per item No.107 above but of capacity 160 Amps 4 pole

All as per item No.107 above but of capacity 200 Amps 4 pole

All as per item No.107 above but of capacity 315 Amps 4 pole

M & L for servicing of EOT crane gantry of capacity upto 10 Ton capacity including cleaning with soap water and make cleaning the all unwanted patches/dust particles and pigeon / bird droppings etc and clean the all parts of EOT cranes such as Gantry/Goliath, Bridge girders, End carriages, Platforms, Crane travelling Mechanism, Crab, Cabin and electrical equipment etc complete all as directed by EIC.

M & L for lubrication of following parts of EOT cranes, up to 10 ton capacity of any make with including supply and fill lubricating oil as per manufacturer's level of make IOC - Servo mesh 50 ,HP - Enklo 85 or 120,B.P - Bharat Hydrol 220,320 for different items of crane as under:- (a) Enclosed Gearing Note - Method of application - Splash (b) Open gearing - Method of application - Manual (c ) Ball Bearing - Method of application - Grease Nipple (d) Plain sleeve bearing - Method of application - Grease Pump (e) Track wheel -Method of application - Felt lubricated or Grease pump (ii) Anti friction -with make of IOC - Servocoat 120,HP - Hytak F30 or 300,Bharat Camex compound "D" Method of application - Grease Nipple (f) Sheave and hook block (i) Plain sleeve bearings with make of IOC - SOVERLEX L1 ,HP - Hyrax F300,B.P - Bharat Camex compound D Method of application - Grease Nipple

(ii) Anti friction - with make of IOC - SOVERLEX L1 ,HP - Hytax F300,B.P - Bharat Camex compound D - Method of application - Grease Nipple (iii) Hook Swivel - with make of IOC -Mobile Grease Spl ,HP - Hytax F30,B.P - Bharat Camex compound D - Method of application - Manual (g) Wire ropes - with make of IOC - Servocoat 120,HP - Hytak F30 or 300,Bharat Camex compound "D" Method of application - Manual (h) Electrical parts (pins) -with make of IOC - Servomesh 50 ,HP - Enklo 85 , B.P - Bharat Hydrol 220 Method of application - Manual Note: Necessary T&P ,safety equipment and scaffolding has to be arranged by contractor and cost of the same is to be quoted in the unit rate here.

M&L for repairs to thrusters and top up of transformer oil Make Mobil AERLO HFA suitable for thrusters type EHT & ETF -275/2100 oil capacity not more than 2.5 Ltr complete all as directed and specified .

All as per item No.114 above but thrusters type EHT&ETF 3150/3250 oil capacity not more than 4.5 ltr capacity

All as per item No.114 but thrusters type EHT&ETF 5500/5650 oil capacity not more than 9 ltr capacity complete all as directed and specified .

S&F in repair and replacement break shoes with liner as per existing one all as directed by EIC.

S & F in repair and replacement End buffers for CT and LT span as per exisiting all as directed by EIC.

M&L for complete load testing of EOT crane up to 10 ton capacity by using dead load once in span of three months with four copies of test report in specified format as given by Engr-in-Charge

Labour for visiting of DG set installations (35 Nos DG sets) by mechenic for checking of serviceability of each DG sets installed at different location of AF station during day or night as per requirement and submitting report of serviceability of DG sets and also intimating the items required for serviceability if any .

GEE CEE ENTERPRISES

NILESH SUBHASH KARALE

Hi-Tech Systems